Transfer of Gold, Platinum and Non-Ferrous Metals from Matte to Slag by Flotation

Abstract

One of the stages of extracting gold and platinum from sulfide materials and circulating slags is the melting stage in ore-thermal and electric furnaces, where the melt is separated into matte and slag. Gold, platinum, and non-ferrous metals are concentrated in the matte. However, a significant portion of them ends up in the slag, which reduces recovery and increases environmental pollution. The main reason for their transition to slag is the flotation of sulfide droplets by gas bubbles, a significant proportion of which occurs during the decomposition of sulfides. Gold and platinum are associated with matte droplets during flotation. Evaluation of adhesion showed that it is large and comparable to the cohesion of these metals. One of the options to reduce the loss of valuable components is to add fluxes to the slag. The influence of calcite and fluorite on the distribution of gold and platinum over the melting products of copper–nickel sulfide materials (matte and slag) has been experimentally studied based on the above theoretical concepts of droplet flotation. When calcite was added to sulfide ore, there was a significant decrease in the sulfur content in the slag (more than 3 times). This, in turn, led to a decrease in non-ferrous metals in the slag by 2–3 times, with gold from 0.45 to 0.29 g/t and platinum from 2.15 to 2.06 g/t. The addition of fluorite to the mixture of copper–nickel matte and model slag (CaO/SiO2/Al2O3 = 40/40/20) significantly reduced the sulfur content and non-ferrous metals by 1.5 times, whereas gold was not found in the slag. The decrease in the number of sulfides in the slag is mainly because the listed additives reduce its viscosity. This leads to acceleration of the coagulation of sulfide drops, which are inevitably carried into the slag during flotation, and increases the rate of their settling to the slag–matte boundary, where they merge with the matte mass.

Effect of Vacancy, As, and Sb Dopants on the Gold-Capturing Ability of Cu2S during Gold Collection in Matte Processes

“…To address this issue, the technique of gold collection in matte is proposed and applied in gold smelting industries due to its significant advantages, such as large processing scale, low cost, and strong raw-material adaptability. This technique not only enhances the recovery rate of valuable metals, including gold, silver, and copper but also facilitates the comprehensive recovery of rare and precious metals [8,9]. As is known, copper can serve as an effective collector of gold.…”