The role of carbon black is especially important in cokeless metallurgy. Carbon black can be isolated at less hot zones (less than 720˚C) in metallurgical ovens according to equation of Buduara: 2CO = C + CO 2 . The particles of carbon black obtained by the reaction of Buduara are characterizing with complicated open-work structure including globular amorphous parts and graphitized crystalline elements connected by crosspieses with size in nanometric range (0.1 μm -3 μm). The carbon black is characterizing with increased Gibbs's energy and high kinetical activity because of it's dispersed and amorphous structure.
Copper-nickel sulfide ores are one of the main sources of platinum. One of the ways to extract precious metals from such ores involves melting of a concentrate in electric ore smelting furnaces, where the melt is divided into matte and slag. Platinum is generally concentrated in matte; however, some its part remains in the slag, thus leading to metal losses. In order to reduce platinum losses, the forms of platinum in these phases should be studied. It was found that during the melting of this ore, iron, nickel, and copper are reduced. The mineral composition of matte has been studied. Platinum in matte is present in the form of intermetallics with Fe and Ni. The PtFe intermetallic is a dispersed needle formation with a length of 20 to 500 ?m and a thickness of up to 10 ?m. The size effect is revealed: the content of platinum in the PtFe intermetallic decreases with decreasing the thickness of needle formations. The decreases in the content of platinum in dispersed needle formations can be explained by an increase in the thermodynamic activity and changing properties of the dispersed substance and a corresponding increase in solubility. It was found that matte drops, together with their associated platinum-containing particles of no more than 5-7 ?m in size, were carried into the slag by gas bubbles using flotation. The conditions for the rise of a matte drop, together with a bubble in the slag, consist in the fact that the adhesive force of the drop with the bubble and the buoyancy force acting on the bubble must be greater than the gravity of the drop.
One of the stages of extracting gold and platinum from sulfide materials and circulating slags is the melting stage in ore-thermal and electric furnaces, where the melt is separated into matte and slag. Gold, platinum, and non-ferrous metals are concentrated in the matte. However, a significant portion of them ends up in the slag, which reduces recovery and increases environmental pollution. The main reason for their transition to slag is the flotation of sulfide droplets by gas bubbles, a significant proportion of which occurs during the decomposition of sulfides. Gold and platinum are associated with matte droplets during flotation. Evaluation of adhesion showed that it is large and comparable to the cohesion of these metals. One of the options to reduce the loss of valuable components is to add fluxes to the slag. The influence of calcite and fluorite on the distribution of gold and platinum over the melting products of copper–nickel sulfide materials (matte and slag) has been experimentally studied based on the above theoretical concepts of droplet flotation. When calcite was added to sulfide ore, there was a significant decrease in the sulfur content in the slag (more than 3 times). This, in turn, led to a decrease in non-ferrous metals in the slag by 2–3 times, with gold from 0.45 to 0.29 g/t and platinum from 2.15 to 2.06 g/t. The addition of fluorite to the mixture of copper–nickel matte and model slag (CaO/SiO2/Al2O3 = 40/40/20) significantly reduced the sulfur content and non-ferrous metals by 1.5 times, whereas gold was not found in the slag. The decrease in the number of sulfides in the slag is mainly because the listed additives reduce its viscosity. This leads to acceleration of the coagulation of sulfide drops, which are inevitably carried into the slag during flotation, and increases the rate of their settling to the slag–matte boundary, where they merge with the matte mass.
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