Aluminium (Al)-doped zinc-oxide (ZnO) nanorod arrays have been successfully prepared using a novel and low-temperature sonicated sol–gel immersion method. The photoluminescence (PL) spectrum reveals the appearance of two emission peaks from the nanorod that are centred at 381 and 590 nm. The nanorod has a hexagonal structure with a flat-end facet, as observed using field-emission electron microscopy (FESEM). Interestingly, all samples have similar surface morphologies and diameter sizes of 40 to 150 nm after immersion in different precursor-solution volumes. The thickness-measurement results show that the thicknesses of the samples increase after immersion in higher precursor-solution volumes. We show for the first time that the growth of nanorod arrays along the c-axis can be controlled using different precursor volumes, and its growth mechanism is discussed. X-ray diffraction (XRD) spectra indicate that the prepared nanorods are ZnO with a hexagonal wurtzite structure that grows preferentially along the c-axis.