Over the last 15
years, core–shell nanoparticles with a
Pt-enriched shell have emerged as efficient electrocatalysts for the
oxygen reduction reaction (ORR). However, to what extent the chemical
state of the cobalt species inside the particle core has influence
on the ORR performance and particularly on the long-term durability
has not yet fully understood to date. In this study, we investigate
the chemical state of the internal cobalt atoms and their stability
within the Pt
x
Co1–x
core–shell catalysts during the ORR as well
as after applying different accelerated stress test (AST) protocols.
Remarkably, at the begin-of-life, the activated Pt
x
Co1–x
core–shell
catalysts exhibit over 3.7–5.3 increase in Pt mass-based activity
and over 5.8–10.6 increase in Pt surface area-specific activity
at 0.95 VRHE compared to Pt/C. The superior ORR activity
originates from the chemical composition of the particle core, where
cobalt not only exists in the metallic state but also as 40–60%
of Co oxide species detected by X-ray photoelectron spectroscopy.
The Co oxide species are very likely relics of the precursor catalyst
from the activation process via electrochemical dealloying. Moreover,
the Pt
x
Co1–x
core–shell catalysts show improved durability and high
cobalt retention against electrochemical dissolution during the AST
protocols (e.g., >70% of Co after 2000 cycles between 0.5 and 1.5
VRHE). Although the potential cycle-dependent changes in
the electrochemically active Pt surface area and particle size are
negligible or moderate, the ORR activities of Pt
x
Co1–x
core–shell
catalysts decrease but still surpass that of Pt/C by a factor of 2–3.
The observed loss of ORR performance for Pt
x
Co1–x
core–shell
catalysts is very likely related to Ostwald ripening as the main degradation
process, which leads to increasing thickness of the Pt-enriched particle
shell. Remarkably, the stability of the internal Co oxide species
is barely affected under the aggressive AST conditions. Thus, we suggest
that the Co oxide species might have a positive effect and could even
be a yet undiscovered alternative to metallic cobalt to boost the
ORR activity and the long-term durability of Pt
x
Co1–x
core–shell
catalysts beyond their expected useful life.