In this paper, we design and fabricate a 3D scaffold using rapid prototyping (RP) technology for tissue engineering. The scaffold should have a three-dimensional interconnected pore network. We fabricate a polycaprolactone (PCL) scaffold with interconnecting pores and uniform porosity for cell ingrowth using a 3D plotting system. In order to keep the three dimensional shape under mechanical loading while implanted, we design an oscillating nozzle system to increase elastic modulus and yield strength of PCL strand. We characterize the influence of pore geometry, compressive modulus of the scaffold, elastic modulus and yield strength of the strand using SEM, dynamical mechanical analysis (DMA) and Nano-UTM. Finally the cell responses on scaffolds are observed.
3D scaffold, polycaprolatone (PCL), rapid prototyping (RP), oscillating nozzle, tissue engineeringCitation: Lee J-H, Park S-A, Park K E, et al. Fabrication and characterization of 3D scaffold using 3D plotting system. Chinese Sci Bull, 2010, 55: 94-98, A 3D scaffold for tissue regeneration is a supporting structure to hold cells in place. It should have a three-dimensional interconnected pore network for cell growth, nutrient delivery, and metabolic waste. And it also needs good mechanical properties to keep the three-dimensional shape under mechanical loading while implanted [1,2]. Conventional scaffold fabrication methods include solvent casting and particle leaching [3], gas foaming [4], melt molding [5], fiber meshes and fiber bonding [6,7], phase separation [8], and freeze drying [9,10]. But there are several limitations to the conventional scaffold fabrication methods. These methods cannot precisely control pore size, interconnection of pores, or pore geometry.In order to overcome these limitations, a rapid prototyping (RP) system has been proposed to solve these problems [1,2]. The RP system can control the pore size, pore geometry, and interconnection of pores in the scaffold. The scaffold fabricated by a RP system has a three-dimensional interconnected pore network, so it can transport more oxygen and nutrients deep into the scaffold. Metabolic waste can be easily transported within the interconnected pore network. There are a lot of methods for the fabrication of the RP scaffold, such as selective laser sintering (SLS) [11], fused deposition modeling (FDM) [12], stereolithography (SLA) [13], 3D printing [14] and 3D plotting [15]. As the 3D scaffold is a supporting structure, the mechanical properties of the scaffold are of great importance, especially for the field of bone tissue engineering. Some of the work has been done to analyze the mechanical properties of the 3D scaffold made by particle leaching method [16][17][18]. However, few studies have been done to characterize and improve the mechanical properties of the 3D scaffold made by an RP system.In this paper, we design and fabricate a 3D PCL scaffold using a PR system-3D plotter. In order to increase the elastic modulus and yield strength of the PCL strands in the