Use of Functional (Meth)acrylic Cross‐Linked Polymer Microparticles as Toughening Agents for Epoxy/Diamine Thermosets

Abstract

Abstract(Meth)acrylic cross‐linked polymer microparticles (CPM, also named microgels) were used as toughening agent for an epoxy/amine network. CPM were mainly based on butyl acrylate and consequently they were rubbery at ambient temperature. Various types of reactive groups were introduced onto the CPM: epoxy, carboxy (meth)acrylic double bonds, and epoxy + acrylic double bonds, carboxyl + methacrylic double bonds. Non functional microparticles were also used. Before any reaction, most of the CPM were soluble in the thermoset precursors. Nevertheless, the CPM functionality strongly influenced their initial miscibility in the epoxy‐amine monomers and their final dispersion in the cross‐linked matrix, as well as the mechanical properties of the network. Non‐functional CPM did not lead to a high increase of fracture toughness because of the low adhesion between microparticles and epoxy matrix. However, fracture toughness was increased with reactive CPM because of better adhesion between the microparticles and the matrix. The best toughness was obtained with microparticles containing two types of reactive groups, allowing at the same time cross‐linking reactions between CPM and chemical bonding between CPM and the epoxy matrix. In this case, fracture toughness can be greatly improved, up to 3‐times if the chemical composition of the microparticles was wisely chosen, without significantly reducing the thermal properties.Viscoelastic properties of toughened DGEBA/MCDEA networks.magnified imageViscoelastic properties of toughened DGEBA/MCDEA networks.

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