Virtual Reality and Digital Human Modeling for Ergonomic Assessment in Industrial Product Development: A Patent and Literature Review

Abstract

The late detection of ergonomic component assembly issues during manufacturing processes has an influence on operator well-being and productivity, as well as having a high cost of correction. Although virtual reality may enhance digital human modeling, there is a knowledge gap on the combination of these technologies to assess ergonomics. This study aims to analyze the application of virtual reality and digital human modeling for physical ergonomics assessment during product development in the industry, through a review of patents and the literature. We searched the Derwent Innovation Index, Scopus, and Web of Science databases and found 250 patents and 18 articles. We observed an exponential increase in patents, concentrated among major technological players, and a wide range of technologies being invented. A significant number of studies focuses on the automotive and aviation industries. Despite a relative consensus in the literature on the benefits of integrating virtual reality and digital human modeling to assess physical ergonomics in the early stages of product development, the technologies are seldom combined in the same analysis; moreover, most cases continue to focus on analyzing pre-designed production processes, when resources are completely deployed. These outcomes may provide a reference for practitioners and researchers to develop novel solutions for the early detection of physical ergonomics issues in the industry.

Technical Trends and Competitive Situation in Respect of Metahuman—From Product Modules and Technical Topics to Patent Data

“…The authors found some prominent technologies that gained significant importance over this period. We also compared our findings with other studies, showing that facial recognition technology, capture-based and synthesis motion, rendering technology, and "Digital Human Modeling" based on virtual reality are all topics of interest to scholars [71][72][73][74]. However, the "Intelligence-Driven" module is hardly mentioned in previous research, possibly because there has been limited exploration of modules in the practical dimension.…”

Evaluating the Benefits of Collaborative VR Review for Maintenance Documentation and Risk Assessment

“…When creating solutions or services, risk assessments can be performed in VR in different phases of the solution creation process, from assessing the initial concept to assessing final designs with prototype and piloting feedback. There are studies on risk assessing designs from user safety point of view [40,41], some concentrating on ergonomics [42].…”

Towards Sustainable Virtual Reality: Gathering Design Guidelines for Intuitive Authoring Tools

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