Effective droplet emission is of
fundamental importance for practical
application, such as agricultural sprays to painting, atomization,
emulsification, and catalytic action. Highly viscous liquids are commonly
used, such as printing inks, which hinder the ejection at the nozzle.
A big challenge faced by people is how to obtain stable and controllable
liquid droplets in a wide range of viscosities. Inspired by the rotation
shaking of droplets on fiber clusters and the rotary spraying disk
technique, here, we demonstrate uniform microdroplet (1–2000
mPa·s) generation in a tip-guided way that replaces the commonly
confined nozzle by a double-layer spinning “sandwich”
multitip disk (SSMD). A surface energy gradient induced by the margin
structure of the alternating gas wedge and solid tip guides liquid
to move along the solid tip, which is ejected at the end of the tip,
forming a ring of droplet clusters. SSMD improves the effective droplet-jet
process to 7/10 of the whole drainage process and enhances the efficiency
with a production drop volume of ∼3.19 × 107 μL/h and production droplet numbers of ∼3.3 ×
104 per second. Droplets can be fine-tuned between 0.1
and 1.0 mm via the tip structure, liquid property,
and spinning angular velocity with a narrow size distribution. This
facile tip-guided design could inspire the possibility of energy-efficient
droplet production techniques in various fluid applications, such
as spraying and printing. It may further improve other fluid systems
that serve as a crucial component for high-speed droplet manipulation,
liquid transport, and water vapor capturing.