Superhydrophobic
surfaces enhance the condensation heat transfer
performance by facilitating removal of condensed droplets and coalescence-induced
droplet jumping. During the last decade, studies on superhydrophobic
surfaces have been mostly limited to working conditions, which are
ideal for electron microscopy techniques. Therefore, the behavior
of condensed droplets in the presence of a vapor flow with different
vapor qualities and their implementation in flow condensation heat
transfer enhancement have received rather little attention, which
is the motivation behind this study. Thus, beside heat transfer analysis,
we performed a visualization study on flow condensation in a minichannel
and investigated droplet dynamics, including a histogram of droplet
diameter distribution at different time intervals and stages of a
condensation cycle consisting of nucleation growth and departure,
droplet departure diameters, cycle time, and droplet number density.
The droplet departure diameter decreases with steam mass flux, leading
to a shift to smaller radii in droplet size distribution, which enhances
condensation heat transfer. Enhancements up to 33% in the heat transfer
coefficient were obtained at lower steam qualities for the tested
superhydrophobic surface compared to the reference plain hydrophobic
surface. We demonstrated that in addition to the high vapor shear
stress exerted by the flow on the interface of the vapor and the condensed
droplet, the advantage of an inherently unique water repellency feature
of the nanostructured superhydrophobic surface can be utilized in
flow condensation for enhancing condensation heat transfer.