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Sharjah National Oil Company (SNOC) operates 3 fields Onshore Sharjah with 30+ years’ production history from over 50 gas condensate wells. The fields were produced historically under a blow down scheme resulting in significant condensate volumes being dropped. While these existing resources could be recovered through drilling additional wells apart from optimization opportunities in the current production regime, the most economical solution would be to verify if the existing well stock could be confirmed as having sufficient well integrity to safely allow the continued use of these wells thereby extending the field life through careful well and risk management. The Sajaa and Moyeveid gas fields feature a series of challenging production issues. These include varying hydrogen sulphide levels upto 500 ppm, surface cemented annuli, sustained casing pressures, carbon steel tubulars, known corrosion issues greater than 0.5 mm per year, carbon dioxide and water production, all from multi-lateral wells at extremely low reservoir pressures. SNOC developed a comprehensive risk ranking process that categorized the wells into low, medium and high risk using a wide range of available production data, well age and corrosion inhibition data. Further investigation included corrosion logging data acquired from 2 wells in 2015 providing indicative well status and validation of electromagnetic corrosion measurement technology. Although, it did not provide a comprehensive and in depth review for a representative wider range of wells. In order to provide a more deterministic status of the well stock, and optimizing the risk ranking process, 10 wells were selected to be investigated with a campaign of corrosion logging in 2016. However, it was important that the intervention program would have minimal production impact with a small footprint slick-line intervention unit that would utilize state of the art magnetic imaging technology to record and measure the status of the well tubulars. Additionally, HSE impact was reduced by restricting the operations to daylight working hours and minimizing the numbers of personnel exposed to the well-site. This paper summarizes the logging operations, analysis of the data collected, well tubular status & issues such as shallow surface corrosion and well correlation on a field basis. It also focuses on how this was integrated into the SNOC risk ranking model to allow continued production from the wells, while still maintaining the well integrity status that supported the company’s philosophy of managing risks ‘as low as reasonably practical’ (ALARP) maximizing recovery from a mature reservoir
Sharjah National Oil Company (SNOC) operates 3 fields Onshore Sharjah with 30+ years’ production history from over 50 gas condensate wells. The fields were produced historically under a blow down scheme resulting in significant condensate volumes being dropped. While these existing resources could be recovered through drilling additional wells apart from optimization opportunities in the current production regime, the most economical solution would be to verify if the existing well stock could be confirmed as having sufficient well integrity to safely allow the continued use of these wells thereby extending the field life through careful well and risk management. The Sajaa and Moyeveid gas fields feature a series of challenging production issues. These include varying hydrogen sulphide levels upto 500 ppm, surface cemented annuli, sustained casing pressures, carbon steel tubulars, known corrosion issues greater than 0.5 mm per year, carbon dioxide and water production, all from multi-lateral wells at extremely low reservoir pressures. SNOC developed a comprehensive risk ranking process that categorized the wells into low, medium and high risk using a wide range of available production data, well age and corrosion inhibition data. Further investigation included corrosion logging data acquired from 2 wells in 2015 providing indicative well status and validation of electromagnetic corrosion measurement technology. Although, it did not provide a comprehensive and in depth review for a representative wider range of wells. In order to provide a more deterministic status of the well stock, and optimizing the risk ranking process, 10 wells were selected to be investigated with a campaign of corrosion logging in 2016. However, it was important that the intervention program would have minimal production impact with a small footprint slick-line intervention unit that would utilize state of the art magnetic imaging technology to record and measure the status of the well tubulars. Additionally, HSE impact was reduced by restricting the operations to daylight working hours and minimizing the numbers of personnel exposed to the well-site. This paper summarizes the logging operations, analysis of the data collected, well tubular status & issues such as shallow surface corrosion and well correlation on a field basis. It also focuses on how this was integrated into the SNOC risk ranking model to allow continued production from the wells, while still maintaining the well integrity status that supported the company’s philosophy of managing risks ‘as low as reasonably practical’ (ALARP) maximizing recovery from a mature reservoir
Sharjah National Oil Corporation (SNOC) operates 4 onshore gas condensate reservoirs of which 3 are very mature consisting of 50+ wells producing corrosive hydrocarbons for over 30 years. The integrity of these legacy wells is frequently questioned before any development is conceptualized, thus making it critical to evaluate the well integrity. The cost associated with pulling completions for their evaluation and running logs in all wells is significant and the availability of various emerging technologies for corrosion analysis in the market makes it challenging to choose the most reliable one. This paper focuses on the detailed analysis and comparison of electromagnetic thickness logs run in 10% of the well stock from 2016 to post-workover surface inspection of the downhole recovered tubing's in 2020/21. It also quantifies how correlating different logging technologies for well integrity increases the reliability of the electromagnetic technology applied on offset wells. The paper also showcases a comparison between mechanical and electromagnetic thickness evaluation of the production casing in-situ. Data from all the available logs from past 5 years was compiled for 6 wells. On recovery of the downhole completion tubings via a hydraulic workover, an ultrasonic (UT) inspection was performed on them at surface. Both sets of results (logs and surface inspection) were analyzed on the same logging track to give a comprehensive comparison of actual observation on surface vs the measurement by in-situ logging. Another multi-barrier corrosion and caliper log were run in the production casing to analyze their outcomes alongside older results. The final step was a comparison of all available data to create a broad well integrity profile. It was observed that the remaining production tubing metal thickness detected by electromagnetic tool (logs) and surface ultrasonic measurements were in good conformance (+/-10%). In the corrosion evaluation of the production casing, the electromagnetic tool matched extremely well with the caliper log results. This shows a large reliability of this technology to quantify corrosion in offset wells. The correlation of logs with surface inspection results across wells in the same reservoir did not indicate a strong presence of external corrosion. The study enables the management to make critical business decisions on utilizing the well stock for the future. This work is the first time a comprehensive and critical analysis on the electromagnetic thickness logging technology has been done, comparing their results of remaining wall thickness to various technologies in-situ and on surface. The analysis not only compares technology from various providers, but also mechanical vs electromagnetic measurements along with their respective advantages in quantifying well integrity assurance. The paper also gives an idea on the condition of L-80 tubulars under service for 30+ years.
This paper will share the findings of time-lapse monitoring from two corrosion surveys conducted four years apart in the subject well; present a new processing methodology that improved metal thickness estimation and yielded better results when applied to data from two legacy wells; and describe a novel surveillance tool of unique design that was also deployed in the subject well. The positive and encouraging results achieved using this tool will also be discussed. Electromagnetic pulse surveys were conducted in 2016 and 2020 to evaluate independently the metal loss in three casing barriers. The 2016 analysis involved a simplistic data processing method. A more sophisticated processing technique was recently applied to both surveys (2016 and 2020). This new method estimates the thickness for each barrier through forward modelling based on the numerical solution of the Maxwell equations. A newly introduced electromagnetic tool was also run in combination. This is a unique approach because it provides a segmented electromagnetic metal thickness evaluation of the first barrier without the need for pad contacts with the casing wall. The simplistic processing from 2016 assumed, for each barrier, a baseline for the tool readings that corresponded to the nominal casing thickness. It then translated the deflections from this baseline into a metal loss or gain. These figures were output only when they exceeded the tool's accuracy. The advanced processing that was used in 2020, which is based on forward modelling, estimated less metal loss in general in comparison with the 2016 survey. These results agreed with the segmented tool estimations for the first barrier, which was run in combination in 2020. This confirms the methodology's robustness and accuracy. In addition, this new method outputs metal loss figures at every depth point regardless of the tool accuracy. The new processing was applied to previously acquired data sets in two additional wells in the same field, and the obtained results were very satisfactory. The new tool, which provides a segmented electromagnetic metal thickness evaluation, also delivered exciting results by providing accurate thickness estimations in eight circumferential sectors of the casing wall without pad contact. This constitutes a substantial improvement over the existing all-round and averaged measurement offered by conventional electromagnetic tools. These segmented results enabled the client to make a better-informed decision about the well and to postpone an expensive workover. This paper confirms the necessity of time-lapse surveys for monitoring the integrity of downhole tubulars. It also proves that numerical solution of the Maxwell equations through forward modelling of acquired electromagnetic data yields robust and more accurate thickness estimations than the previously used methods. Finally, it demonstrates the effectiveness of the new segmented and contactless electromagnetic tool for assessing the first casing barrier.
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