This
work creatively proposed novel, low-cost, anorthite porous
ceramic (APC)-based eutectic NaCl-KCl salt composite phase-change
materials (C-PCMs) by using industrial solid waste blast furnace slag
(BFS) and fly ash (FA) as the main materials. The spontaneous infiltration
method was applied in this study, and the prepared composites have
a promising prospect in the field of high-temperature heat storage
because of good thermal stability, high thermal conductivity, and
low cost. It was found that stable anorthite ceramic phase, high porosity,
and good mechanical properties could be obtained at the sintering
temperature of 1150 °C. Good chemical compatibility between APC
and NaCl-KCl even under high temperature was proved by X-ray diffraction
(XRD) analysis. The melting temperature and enthalpy of the prepared
NaCl-KCl/APC C-PCMs were measured as 655.6 °C and 79.6 J/g, respectively,
by differential scanning calorimetry (DSC). The supercooling of the
NaCl-KCl/APC C-PCMs was only 4.2 °C comparing to 9.6 °C
for pure NaCl-KCl, which was beneficial to improve the stability and
prolong the service life. The thermal conductivity of NaCl-KCl was
significantly enhanced from 0.57 to 2.69 W/(m·K) at 700 °C
after penetration into APC. The microstructure observed by a scanning
electron microscope (SEM) showed that NaCl-KCl eutectics successfully
filled the irregular holes of APC. The good wettability between NaCl-KCl
and APC was conducive to the infiltration of NaCl-KCl, improving the
stability of the composites and preventing leakage of the molten salt.
The prepared NaCl-KCl/APC C-PCMs could retain 97% of latent heat,
and no significant cracks or new phases formed even after 100 melting–freezing
thermal cycle tests. In all, these findings demonstrate that the prepared
NaCl-KCl/APC C-PCMs have considerable potential in concentrated solar
power plant, industrial waste heat recovery, and other high-temperature
thermal energy storage fields.