Hydrate adhesion is a challenging issue in some practical
applications.
However, most current anti-hydrate coatings fail to maintain their
properties when subject to crude oil and corrosive contaminants. In
addition, the effect of surface properties on the nucleation of hydrates
is still unexplored from a microscopic perspective. In this study,
a multifunctional amphiphobic PF/ZSM-5 coating consisting of 1H, 1H,
2H, 2H-perfluorooctyltriethoxysilane modified ZSM-5 zeolite (F/ZSM-5)
and adhesive polyethersulfone was fabricated by the spraying method.
The interfacial nucleation and adhesion of hydrates on substrates
were studied from a microscopic perspective. The coating exhibited
excellent repellencies to various liquids, including water, edible
oil, liquid paraffin, vacuum pump oil, n-hexadecane,
and crude oil. The tetrabutylammonium bromide (TBAB) hydrate is readily
nucleated on the bare Cu surface. In contrast, the coated substrate
effectively inhibited the hydrate nucleation on the surface and even
reduced the adhesion force to 0 mN/m. Furthermore, this coating was
fouling- and corrosion-resistant and can maintain an ultralow hydrate
adhesion force even after immersion in crude oil or TBAB solution
for 20 and 300 d, respectively. The durable anti-hydrate performance
of the coating was attributed mainly to the unique architecture and
excellent amphiphobic properties enabling stable air cushions between
the solid–liquid interface.