In the present study, a commercial 18650 Li-ion cylindrical cell is investigated with nondestructive 3D X-ray microscopy across a range of length scales, beginning with a survey of the entire cell and non-destructively enlarging a smaller section. Active materials are extracted from a disassembled cell and imaging performed using a combination of sub-micron X-ray microscopy and 2D scanning-electron microscopy, which point toward the need for multi-scale analysis in order to accurately characterize the cell. Furthermore, a small section is physically isolated for 3D nano-scale X-ray microscopy, which provides a measurement of porosity and enables the effective diffusivity and 3-dimensional tortuosities to be calculated via computer simulation. Finally, the 3D X-ray microscopy data is loaded into a correlative microscopy environment, where a representative sub-surface region is identified and, subsequently, analyzed using electron microscopy and energy-dispersive X-ray spectroscopy. The results of this study elucidate the microstructural characteristics and potential degradation mechanisms of a commercial NCA battery and, further, establish a technique for extracting the Bruggeman exponent for a real-world microstructure using correlative microscopy.
IntroductionThere is considerable and growing research interest in Li-ion batteries driven largely by an increase in dependence on energy storage solutions, for applications ranging from mobile electronics to stationary power supplies and electric vehicles [1][2][3]. In the coming years, increasingly demanding applications from mW to MW, will require advanced Li-ion batteries to operate under extremes of temperature, rate, and pressure. Li-ion batteries are expected to deliver high performance, over long lifetimes, at a reduced cost as compared to existing solutions. With growing dependence on Li-ion technologies, in particular due to the growing popularity of hybrid-and fully-electric vehicles [2], it is of paramount importance to understand how batteries 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 perform, age, and degrade under real-world conditions [4,5]. Recent high profile failures have emphasized the need to better understand these processes [6][7][8].
*Manuscript text (with figures and captions embedded) -clean Click here to view linked ReferencesThere are a range of Li-ion battery architectures commercially available, such as pouch, prismatic, and spiral wound cells; by far the most common geometry is the 18650 cell, which has found diverse applications from consumer electronics [9] to aerospace equipment [10] and automotive power trains [11]. While the chemistry within these cells may vary, there are common components across most available commercial cells: the functional cell comprises two porous electrodes, electrically isolated by a porous separ...