Developing
highly efficient and affordable catalysts for solar
hydrogen (H2) generation is crucial, and employing a cocatalyst
from earth-abundant elements has a critical role to play. In this
context, different compositions of earth-abundant Ni–Fe alloy
(1:1, 1:3, and 3:1) have been prepared by hydrothermal method; subsequently,
1 wt % of these Ni–Fe cocatalysts were integrated with TiO2-P25 and thoroughly characterized. The resultant catalysts
have been evaluated for solar H2 production, in powder
and thin film forms, under one sun condition and in direct sunlight.
Interestingly, all the catalysts in the thin film form exhibit superior
hydrogen yield (HY), up to 27 times higher activity than its powder
counterpart. Among the photocatalysts, Ni–Fe/TiO2 (3:1 = Ni/Fe; NFT31) composition exhibits the best HY in thin film
(8.27 mmol·h–1·g–1)
and exceeds all other compositions of catalyst. It is also to be reported
that HY measured for the powder form with 1 mg shows 3–17 times
higher activity than that measured with 25 mg. This is mainly attributed
to effective solar light absorption with a smaller amount of photocatalyst
either spread over large area in a thin film form or well-dispersed
in suspension forms. Furthermore, the enhanced activity obtained with
Ni–Fe/TiO2 photocatalysts is also ascribed to strong
electronic integration of Ni–Fe cocatalyst with TiO2 and higher performance obtained with a thin film is attributed to
increased charge carrier generation and subsequent charge separation
and effective utilization. A decrease in work function of TiO2 by 0.6 eV was observed after its integration with cocatalyst
in NFT31.