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The incorporation of chemical species during annealing at the interface between the Ru gate electrode and the dielectric perturbs the electrostatic potential, thus affecting the effective work function of the metal. For both SiO2 and HfO2 gate dielectrics, O2 anneal at 550°C leads to Ru oxidation (i.e., to RuOx formation) at the Ru∕dielectric interface, resulting in a higher effective work function than that of metallic Ru. In turn, when RuOx is exposed to hydrogen, a work function reduction occurs, caused by either a reduction of RuOx into Ru or hydroxyl incorporation at the interface.

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An overview of silicide development for the 65 nm node and beyond is presented. The scaling behavior of Co based and Ni based silicides to sub-100 nm junctions and sub-40 nm gate lengths was investigated. Co and Co-Ni silicides required a high thermal budget to achieve low diode leakage. Even for lower thermal budgets, the sheet resistance of Co and Co-Ni silicides increased at gate lengths below 40 nm. NiSi had low sheet resistance down to 30 nm gate lengths exhibiting a reverse linewidth effect (sheet resistance decreased with decreasing linewidth), achieved lower contact resistivity than CoSi2 and lower diode leakage for similar sheet resistance values. Bridging issues cannot be ignored for NiSi, in particular for thicker Ni films, higher RTP temperatures and in the presence of Ti. Material issues for the application of NiSi were also investigated. Ni2Si was found to grow with diffusion limited kinetics in the 225-300°C range, with an activation energy of 1.5 eV. Results of the kinetic studies were used to design a two-step RTP process that limited the silicide thickness on small features by a low thermal budget first RTP step, reducing the reverse linewidth effect and avoiding excessive silicidation. In the presence of an interfacial oxide, undesired epitaxial NiSi2 pyramidal grains grew directly at temperatures as low as 310°C on p+ Si. Thermal stability of NiSi was also investigated. We found that the initial mechanism of degradation for thin NiSi films was agglomeration, with activation energies of 2.5-3 eV. The surface after agglomeration remained quite flat with alternating NiSi and exposed Si areas, while the interface roughened significantly. Thick films also degraded initially by agglomeration at low temperatures, but by transformation to NiSi2 at higher temperatures. The addition of Pt improved thermal stability of NiSi films against agglomeration. The Ni/Si-Ge reaction was also studied, finding that the addition of Ge reduced the thermal process window and resulted in a slightly higher resistivity.

This paper presents an overview of Ni-alloy (Ni, Ni-Pt and Ni-Ta) silicide development for the 45 nm node and beyond, including applications to self-aligned silicide (SALICIDE) processes, reaction with SiGe and strained Si on SiGe, and applications to fully silicided (FUSI) gates. Key SALICIDE issues addressed include the use of spike or low temperature rapid thermal processes (RTP) to control silicidation and junction leakage on small features, factors affecting the formation of epitaxial pyramidal NiSi 2 grains, and NiSi thermal stability and agglomeration kinetics. Alloying with Pt or Ta is shown to improve thermal stability of NiSi films, although with quite different behaviors. While Pt is incorporated predominantly in solution in NiSi, Ta segregates to the surface of the films. Ni-Pt alloy silicides were also found to achieve low sheet resistance on narrow gates, low contact resistivity and low junction leakage, making them attractive for CMOS applications. For the Ni/SiGe reaction, a narrower RTP process window for low sheet resistance and a lower activation energy for agglomeration were observed when compared to the Ni/Si reaction. The lower thermal stability was correlated to Ge segregation from the Ni(SiGe) films. The Ni/doped poly-Si reaction was studied for FUSI gate applications, showing a retardation of the silicidation kinetics for high B doses and a large pileup of dopants (for As, B or P) at the NiSi/SiO 2 interface due to dopant snowplow during silicidation. The work function (WF) of NiSi was observed to shift with the addition of dopants, effect attributed to modifications of the interface dipole by the pile-up of dopants. No significant degradation was observed when comparing gate oxide breakdown statistics for Ni FUSI to conventional poly-Si gates. The process window for a FUSI gate-last process (performed after S/D Ni silicidation) was evaluated showing a potential integration problem due to possible degradation of the S/D silicide during the FUSI gate reaction.