The paper presents stages of creating a measurement system for a light-weight electric vehicle of the Silesian Greenpower team. The aim of the work was to design a measuring device and mobile application for drivers and the team. The system itself consists of a measuring device, applications for Android and Windows. The purpose of the device was to provide information about the car in real time. The collected data is saved and displayed on the driver’s phone. At the same time, the data is stored in a database, which allows the whole team to observe current parameters. Working of the measurement system has been described in the paper. Screenshots from individual applications, a specification of selected sensors and source code of the created applications have been presented. The summary of the project are graphs showing the smooth operation of the measurement system during races taking place on the Rockingham circuit in the UK.
The main subject of work is a concept bike featuring a non-standard construction. The classic frame has been replaced with a straight beam. Consequently, there is a much greater stress on some of the components of the bike body. Furthermore, the construction of these body components becomes more complex which calls for the employment of the numerical method of stress calculation. The work involved carrying out a strength analysis for several selected components of the bike body utilizing the finite element method (FEM). The primary object of analysis was the wheel rotation mechanism. The result of the analysis allows to develop an optimized construction, allowing to select the most suitable materials and to determine the appropriate and compact dimensions.
The paper present the problem of permanent fixing of the axisymmetric elements relative position on the example of pulley mounting on the shaft. A method of permanent and quick fixing of pulleys on shafts has been sought for years. A number of detachable and inseparable joint solutions are available. The authors are looking for an inseparable solution allowing for quick assembly in serial production conditions. The quality of this connection is important for the geometry of the transmission gear, as it has a significant impact on the quality of the transmission gear operation and the belt life.
Due to the variety of materials used for flat belts of belt conveyors and the further development of material engineering in relation to these belts, the methods of their connection become an increasingly problematic issue. The belts can be connected mainly in three ways: vulcanized (weldable or heat-weldable), glued or mechanically. The latter method is one of the simplest and most universal in terms of the material variety of belts; however, there are many design variations of mechanical fasteners, and each of them has a certain advantage in a narrow group of properties, e.g., the thickness spectrum of a conveyor belt, the minimum diameter of a drive roller or the range of transferable longitudinal loads. The objective of this paper is to analyze the design solutions of commercial mechanical fasteners used mainly for flat rubber-fabric, composite or plastic belts. To fulfill this goal, a preliminary analysis of the stress distribution for an exemplary solid mechanical fastener was carried out in two cases: during ramp-up and during circulating around the roll, followed by a detailed review of commercial solutions available on the market. In addition to determining the current state of knowledge and technology and determining the state of ignorance, special algorithm and design maps have been created, thanks to which the process of selecting the right mechanical fastening will be easier. The overview includes several tables with detailed information on individual connection properties. Additionally, several design aspects were derived, within which individual mechanical connections may differ. This is to enable the generation of customized solutions in the future by proposing an appropriate mathematical model, on the basis of which it will be possible to generate optimal design properties for a given application.
This paper looks into the problem of choosing a driving belt for a drive. The previously developed selection of algorithms was subjected to another evaluation that helped us recognize the need for changes indicated in developing new designs of drive belts. The new algorithm will be tested by simulating the operating conditions of the transmission, to which the right belt must be selected. Damage assessment after operation and belt selection allows for the identification of a new coupling model. By presenting the relationship between specific failure cases and the parameters of the coupling model, we can see the functionality of the selection algorithm. There may be multiple belt transmission damages. The feed may be broken; the surface may be damaged; the same applies to the edges. Furthermore, the wheels and bearings may be damaged too. The belt can have many additional functions that affect its operating parameters. Next to the drive function, the belt often performs conveyor and control functions. Thus, additional types of damage occur in belts with additional functions. The number of causes of their occurrence is also growing. For example, any damage to the sling in the passenger elevator can endanger the life of the passengers. Intensive research is being carried out on the real-mode damage monitoring systems. Specific failures are being monitored, and appropriate systems are being designed for them. Therefore, it is important to investigate the damages to belt transmissions, modeling their course of progression and causes.
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