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In this paper, the inverse method is used to identify the mechanical characteristics of a brazed joint. This technique is based upon tensile tests and/or shearing test combined with the results of a calculation using finite elements method. This paper shows that calculation of a brazed assembly under an elastic behavior assumption is flawed. A correct study of a brazed assembly must be done under an elastoplastic assumption. The presented method will be used for calculation of molds manufactured by stratoconception (sheet metal assembling).

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CROMeP (Research Centre on Tools, Materials and Processes) experience in rapid tooling development is related. Focus is placed on two processes, namely the Direct Metal Laser Sintering/DMLSⓇ and STRATOCONCEPTⓇ currently under consideration for the manufacturing of thermoplastic injection moulds. The principle of the two processing routes as well as the benefits attainable by using those processes will be briefly reviewed. Recent results on the microstructure and the mechanical performances of sample tools built up using both processes are presented.