The biogas production technology has improved over the last years for the aim of reducing the costs of the process, increasing the biogas yields, and minimizing the greenhouse gas emissions. To obtain a stable and efficient biogas production, there are several design considerations and operational parameters to be taken into account. Besides, adapting the process to unanticipated conditions can be achieved by adequate monitoring of various operational parameters. This paper reviews the research that has been conducted over the last years. This review paper summarizes the developments in biogas design and operation, while highlighting the main factors that affect the efficiency of the anaerobic digestion process. The study’s outcomes revealed that the optimum operational values of the main parameters may vary from one biogas plant to another. Additionally, the negative conditions that should be avoided while operating a biogas plant were identified.

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Finding the optimum operational conditions (mainly temperature and stirring) inside the fermenters is crucial in the field of anaerobic digestion. This study was conducted to contribute to the research area of anaerobic digestion process optimization and is an example for other biogas plants to improve efficiency. The research aimed at finding the optimum operational conditions in a large-scale biogas plant located in Lower Saxony, Germany, which started operation in 2011. The optimization activities were performed by operating the fermenters under different operational conditions: the temperature inside the fermenters ranged between 40°C and 43°C, while applying several stirring scenarios. These changes led to an increase in specific electricity yield of 11.7% and a decrease in internal energy consumption of 10.4%. The total internal energy consumption of the biogas plant was in the range of 6.3–7.2% (the average monthly internal energy consumption was 6.7% in 2013 and 6.0% in 2014) from their own production, and 28% of this energy consumption was used by the stirrers before optimization. Therefore, finding the optimum operational conditions leads to high energy harvesting and lower internal energy consumption.

Using renewable energy sources provides a promising solution to minimize the overuse of conventional energy sources as well as to reduce pollution. Biogas technology is one solution that offers the conversion of waste streams to a renewable source of higher value. Anaerobic digestion of organic waste from industrial processes produces energy in the form of biogas, which has an advantage of preventing odor release, and has minimal pathogens. In this study, two different sources of bio-waste were investigated for their biogas potential, namely palm date waste and olive pomace. All of the samples produced biogas; however, the amount produced was only 20% to 40% of what conventional substrates typically produced. Producing biogas that uses only olive biomass offers a solution to the waste disposal problem, but it is not efficient for biogas production. For optimal heat utilization and maximizing biogas production, mixing of different feedstock was identified as a valid solution. Hence, a model of mixing other sources of bio-waste, such as chicken manure, can activate sludge and is proposed to boost the biogas production.

Temperature management is one of the primary considerations of biogas plant operation, and influences physical and biochemical processes. An increase in the temperature leads to an increase in the hydrolysis rate of the feedstock, while it can inhibit microorganisms taking part in different stages of anaerobic digestion. Because of the complexity of the biochemical processes within the anaerobic digestion process, there is a lack of knowledge about the effects of temperature and temperature change on efficiency. Moreover, the impact of stirring directly affects the temperature distribution in the anaerobic digestion reactors. In this study, the temperature management in an industrial-scale biogas plant was examined, and the effect of small temperature changes (from the operation temperature 42 °C) on the efficiency was studied in a laboratory under two different conditions: with stirring (at 40 and 44 °C) and without stirring (at 40 and 44 °C). The examination results from the biogas plant showed that heat transfer in the reactor was not sufficient at the bottom of the digester. Adaptation of the post-digester samples to the temperature changes was more challenging than that of the digester samples. From digestate samples, higher biomethane generation could be obtained, resulting from sufficient contact between microorganisms, enzymes, and substrates. Overall, differences between these changing conditions (approx. 6 NmL CH4 g VS−1) were not significant and could be adapted by the process.