In order to solve the problem where the amount of screw fertilizer distributor can only be adjusted by rotating speed and poor fertilization uniformity at low rotational speeds, a blocking wheel-type screw fertilizer distributor was designed. Single factor and L9(34) orthogonal simulation tests based on EDEM software were carried out to optimize the distributor variables at a speed of 20 r/min. The bench verification test was built under the same conditions as the simulation tests to verify the results of the simulation. Finally, the bench performance tests were carried out to evaluate distributor performance. The results of simulation tests revealed that the minimum coefficient of variation of fertilization uniformity (CVFU) was 19.27%, with the structural parameter combination of the inner diameter (17 mm), pitch (45 mm), outlet distance (40 mm), and number of screw heads (1). The verification test results showed that the changing trend and values of the CVFU were almost the same as the simulation tests. The results of the performance test revealed that when the opening width of the blocking wheel was 10–30 mm and the rotation speed was 20–60 r/min, the amount of fertilizer per lap (FAPL) was in the range of 27.74–38.15 g/r; the maximum CVFU and the coefficient of variation of fertilization stability (CVFS) were 29.43% and 2.18%, respectively, which met the requirements of the industry standard. This research provides a good reference for optimizing the screw fertilizer distribution and for researchers in the field of precision fertilization.
Soil adhesion is a major problem for agricultural machinery, especially in sticky soils within the plastic range. One promising and practical way to minimize soil–tool adhesion is to modify the surface geometry to one inspired by soil-burrowing animals. In this study, 27 domed discs were fabricated according to an L27 (33) Taguchi orthogonal array and tested to determine the optimal dimensions of domed surfaces to reduce drag force. The optimized domed disc was tested in a soil bin under different soil conditions (soil texture: silty loam and sandy clay loam; soil moisture content: 23%, 30%, and 37%). All trials included a flat disc (without a dome pattern) as a control. The optimal dimensions of domed surfaces to generate the lowest possible drag force under the present experimental conditions were explored based on signal-to-noise ratio analysis. The optimal levels of control parameters were found at a surface coverage ratio of 60%, dome height of 5 mm, and dome base diameter of 20 mm. Statistics revealed that the dome height-to-diameter ratio and disc coverage ratio are crucial factors that influence the drag force of domed surfaces. In contrast, the dome base diameter had a limited influence on drag force. In all treatments, the drag force of the optimized domed disc was less than that of the flat disc (by about 9% to 25%, according to soil conditions). Accordingly, it can be concluded that adequately designed domed surfaces could significantly reduce the drag force in sticky soil compared to their flat counterparts.
Combine harvesters are widely used worldwide in harvesting many crops, and they have many functions that cover the entire harvesting process, such as cutting, threshing, separating, and cleaning. The threshing drum is the core working device of the combine harvester and plays an influential role in rice threshing efficiency, threshing power requirement, and seed loss. In this study, two structures of rice threshers (conical-shaped and cylindrical-shaped) were tested and evaluated for performance under different thresher rotating speeds of 1100, 1300, and 1500 rpm and different feeding rates of 0.8, 1.1, and 1.4 kg/s. The experiment was designed using the Taguchi method, and the obtained results were evaluated using the same technique. The thresher structure and operating parameters were assessed and optimized with reference to threshing efficiency, required power, and productivity. The obtained results revealed that increasing thresher rotating speed and the feeding rate positively related to threshing efficiency, power, and productivity. The highest efficiency of 98% and the maximum productivity of 0.64 kg/s were obtained using the conical-shaped thresher under a 1500 rpm rotating speed and a feed rate of 1.4 kg/s, whereas the minimum required power of 5.45 kW was obtained using the conical thresher under a rotating speed of 1100 rpm and a feed rate of 0.8 kg/s.
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