This study, part of the NCHRP 9–45 Project, analyzed the effect of mineral filler properties on asphalt mastic and the rutting potential of asphaltic mixture. The mineral filler properties were characterized by four tests: Rigden voids (RV), fineness modulus (FM), calcium oxide (CaO) content, and methylene blue value. The rheological properties of asphalt binder and mastic were characterized with the use of apparent viscosity and multiple stress creep recovery tests. Dynamic modulus and flow number tests were conducted to examine the asphaltic mixture rutting potential. The tested mixtures included several variables: four asphalt binder types, including virgin and polymer modified; two aggregate gradations; and a selected group of fillers. The study concluded that asphalt mastic performance was significantly affected by the fractional voids in the filler and possibly by the CaO content and FM. This effect, however, depended on binder type. On the one hand, the styrene–butadiene–styrene modified binder showed the strongest effect as a result of the mineral filler inclusion when tested as mastic. On the other hand, RV and CaO content showed relatively greater correlation with the mixture rutting potential, as compared with other filler properties. Addition of RV improved the prediction models for dynamic modulus and flow number. The effect of RV on the mixture rutting potential was more pronounced for the coarse mixture than for the fine mixture.

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An emphasis on environmental stewardship has prompted the use of warm-mix technologies aimed at allowing for production of conventional asphalt mixtures at reduced temperatures. Successful use of warm-mix asphalt (WMA) in field demonstrations has created a need for development of mix design procedures. A major impediment in development of these procedures is the evaluation of the effect of WMA technologies on asphalt binder and mixture workability. The objective of this study was to introduce a new test methodology for estimating asphalt binder workability by measuring the lubricity effects of a surfactant-based additive as well as binder foaming processes through novel use of the dynamic shear rheometer with a new testing fixture. The new test allows measuring the coefficient of friction of binders at various temperatures, loading rates, and normal force. Asphalt binder lubricity measurements were correlated mixture to workability tests defined by the compactive effort required to densify a mixture to 8% air voids. Mixture testing was conducted at temperatures ranging from 90°C to 135°C. Results of asphalt binder workability testing demonstrated a significant reduction in coefficient of friction due to the use of a surfactant-based WMA additive and identified a need for revised procedures for evaluation of foamed asphalts. Both warm-mix processes demonstrated enhanced mixture workability relative to the hot-mix asphalt; however, significant differences were not realized until compaction temperatures were below those normally used in production.