This paper reports a study into the effect of the winding type on the stressed-strained state of the wall of a steel cylindrical tank filled with oil to the predefined level. The shapes of free oscillations of oil in the tank and the effect of the winding type on the natural frequencies of the structure were analyzed. Stress in the tank wall was estimated on the basis of finite-element simulation of the deformation of a three-dimensional structural model under the influence of distributed oil pressure on the inner surface of the wall and stresses on the outer surface of the wall. The stresses were induced by the winding of various types, taking into consideration the level of oil loading, the winding step of the winding, and the mechanical characteristics of the thread. The stressed-strained state of a cylindrical tank with winding was investigated at its full filling with oil, half-filling with oil, and without oil. Three winding options were simulated: single, double, and triple intervals. Two types of winding were considered: made from high-strength steel wire and made from composite thread. It was established that when winding the tank wall with steel wire at a triple interval, the stress in the structure does not exceed 34.2 % of the yield strength. At the same time, the height of oil loading does not significantly affect its strength. Applying a composite thread leads to an increase in the stress of up to 47.2 % of the yield strength but makes it possible to reduce the mass of the tank with winding. When winding with a composite thread at a triple interval, the mass of the structure increases by only 3.6 %. The results reported here make it possible to effectively use pre-stress in order to improve the strength and dynamic characteristics of the studied structures, taking into consideration their windings made of different materials
This paper presents studies on the possibility of utilization of technogenic waste from the metallurgical industry by the method of complex processing in order to reduce the anthropogenic load on the environment of the region with the example of the zinc silicate-magnetite-carbon system. The selected sample of clinker dump from welting was subjected to chemical and scanning electron microscopic analyses and thermodynamic modeling. Thermodynamic studies were carried out in the temperature range 1600–2200 K and pressure p = 0.1 MPa, modeling the process of electric melting of clinker from welting in an arc furnace using the software application Astra 4 developed at the Bauman Moscow State Technical University (Moscow, Russian Federation). As a result of the thermodynamic modeling, the optimal temperature range was established, which was 1800–1900 K. Thermodynamic studies established that it is possible to drive away zinc from the system under study by 99–100% in the entire temperature range under study. The maximum degree of silicon extraction (αSi) in the alloy is up to 69.44% at T = 1900 K, and the degree of iron extraction (αFe) in the alloy is up to 99.996%. In particular, it was determined and proved that clinker waste from welting can act as a secondary technogenic raw material when it is processed as a mono mixture to produce iron silicides with a silicon content of 18 to 28%.
A multi-level mathematical model was used to estimate the stressed-strained state of a cylindrical reservoir with a defect in the wall shape in the form of a dent; the concentration of stresses in the defect zone was studied. The proper choice of the mathematical model was verified; it has been shown that the engineering assessment of the stressed-strained state of the wall of a cylindrical tank with the variable thickness could employ ratios for a cylindrical shell with a constant wall thickness. The spread of values is 2‒10 %. This indicates the proper choice of the mathematical model, as well as the fact that it is possible, for an engineering assessment of the stressed-strained state of the wall of a cylindrical tank with variable thickness, to use the ratios for a cylindrical shell with a constant wall thickness. The stressed-strained state of the dent zone in the tank wall was numerically estimated, which proved the assumption of significant stress concentrations in the dent zone and indicated the determining effect on the concentration of stresses in the dent zone exerted by its geometric dimensions and its depth in particular. The concentration of stresses in the zone of dents in the tank wall was investigated in the ANSYS programming environment at different sizes of dents on the tank wall, for which two dimensionless parameters were introduced: the dimensionless radius of the dent and the dimensionless depth of the dent. Based on the results of a numerical study into the stressed-strained state of the dent zone in the tank wall, graphic dependences were derived of the stress concentration coefficient on the dimensionless depth of the dent for various values of the dimensionless radius of dents, which does not exceed 2 % of the indicator. Based on fitting the stress concentration curves on the dimensions of the dent and tank, a formula was derived for calculating the stress concentration coefficient as a function of the dimensionless radius ξ and the dimensionless depth ς of the dent. The resulting formula makes it possible, with known dimensionless parameters of the depth and radius of the dent, to determine the coefficients of stress concentration in the dented zone of the tank wall.
During mining, only 4–8% is converted to final products, and the rest is accumulated in landfills. There is a lack of research on the study of various patterns and mechanisms of the formation of cement clinker minerals during the simultaneous distillation of zinc. This paper presents studies of thermodynamic stimulation of environmental and population protection by utilization of technogenic enrichment waste as secondary raw materials for clinker production and zinc extraction. In particular, a comparison of the Gibbs energy (ΔG) of clinker formation under standard chemical equations and under non-standard chemical equations is given. According to the results of the study, using thermodynamic simulation, the temperature intervals of mineral formation, the dependence of the Gibbs energy on temperature (ΔGT°), and the approximation equations were found; it was established that the presence of zinc ferrite contributes to the intensification of the formation of clinker minerals and the extraction of Zn to gas.
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