Homogeneous charge compression ignition is considered a promising solution to face the increasing regulations imposed by the legislator in the transport sector, thanks to pollutant and CO2 emissions reduction. In this work, a quasi-dimensional multi-zone HCCI model integrated with 1D commercial software is developed and validated. It is based on the control mass Lagrangian approach and computes the mixture chemistry evolution through offline tabulation of chemical kinetics (tabulated kinetic of ignition). Thus, the simulation can predict mixture auto-ignition with reduced computational effort and high accuracy. Multi-zone schematization mimics the typical thermal stratification of HCCI engines, controlling the combustion evolution. The model is coupled to sub-models for pollutant emissions estimation. Initially, the tabulated chemistry approach is validated against a chemical kinetics solver applied to a constant-volume homogeneous reactor, considering various fuel blends. The model is then used to simulate the operations of four engines using different fuels (hydrogen, methane, n-heptane, and n-heptane/toluene/ethanol blend), under various boundary conditions. The model predictivity is demonstrated against pressure traces, heat release rate, and noxious emissions. The numerical results showed to adequately agree with measured counterparts (average relative error of 1.3% on in-cylinder pressure peak, average absolute error of 0.95 CAD on pressure peak angle, average relative error of 8.4% on uHCs emissions, absolute error below 1 ppm on NOx emissions) only adapting the thermal stratification to the engines under study. The methodology proved to be a reliable tool to investigate the operation of an HCCI engine, applicable in the development of new engine architecture.
In recent years hydrogen, especially the one generated by renewable energy, is gaining increasing attention as a clean fuel to support the future mobility towards efficient and low emission solutions for propulsion systems. In this scenario, the present work deals with the virtual conversion of a single-cylinder Diesel engine, conceived for marine applications, into a hydrogen Spark Ignition (SI) unit. A simulation methodology is adopted, combining 1D and 3D Computational Fluid Dynamics (CFD) methods. First, experiments are realized on the original Diesel engine mounted on a test bench, collecting main performance indicators and emissions. A complete 1D engine model (GT-Power™) is developed and validated against measurements. Then, a 3D model of the cylinder (STAR-CD) is set-up and the related combustion outcomes are compared both with 1D and experimental results, showing an overall good agreement. In the second stage, the Diesel unit is converted into a port-injected hydrogen SI engine; the 3D model is re-arranged and utilized to reproduce pre-mixed hydrogen combustions under ultra-lean air/fuel (A/F) mixtures. Also, the 1D model is partly modified and coupled to an advanced combustion sub-model integrated with fast tabulated chemical kinetics to predict the knock. In particular, 1D combustion evolution is calibrated against the results of 3D CFD hydrogen combustion simulation. Finally, the calibrated 1D model is applied to investigate the advantages of ultra-lean hydrogen combustion in terms of efficiency, NO, and unburned H2 formation at medium/high loads.
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