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Increasing awareness of inefficient meat production and its future impact on global food security has led the food industry to look for a sustainable approach. Meat products have superior sensorial perception, because of their molecular composition and fibrous structure. Current understanding in the science of food structuring has enabled the utilization of alternative or nonmeat protein ingredients to create novel structured matrices that could resemble the textural functionality of real meat. The physicochemical and structural changes that occur in concentrated protein systems during thermomechanical processing lead to the creation of a fibrous or layered meat‐like texture. Phase transitions in concentrated protein systems during protein‒protein, protein‒polysaccharide, protein‒lipid, and protein‒water interactions significantly influence the texture and the overall sensory quality of meat analogs. This review summarizes the roles of raw materials (moisture, protein type and concentration, lipids, polysaccharides, and air) and processing parameters (temperature, pH, and shear) in modulating the behavior of the protein phase during the restructuring process (structure‒function‒process relationship). The big challenge for the food industry is to manufacture concept‐based (such as beef‐like, chicken‐like, etc.) meat analogs with controlled structural attributes. This information will be useful in developing superior meat analogs that fulfill consumer expectations when replacing meat in their diet.

An in‐line slit‐die viscometer (SDV) was used to measure the viscosity of a melt extrudate independently of the extruder operating conditions. The melt produced by extrusion of the corn grits followed a power law rheological model. The viscosity of the melt and extrusion parameters such as specific mechanical energy (SME), torque, and die pressure decreased with increasing moisture content. The degree of starch gelatinization increased when barrel temperature increased from 90 to 130°C. At temperatures higher than 130°C, most of the starch had gelatinized. The increase in barrel temperature, however, resulted in small changes in the apparent viscosity of the melt, until a maximum of ≈130°C. At a constant feed rate, SME increased and torque decreased when screw speed increased due to the shear thinning behavior of the melt. At a constant screw speed, the torque increased and SME decreased with increasing feed rate. This was due to a decrease in apparent viscosity of the melt at higher feed rates. SME is not an independent extrusion variable and should be used with caution either when predicting the effect of thermomechanical treatment of the product or as the key and only variable for controlling the food extrusion process.