We have developed a multiwalled carbon nanotube/dihydropyran (MWCNT/DHP) composite sensor for the electrochemical detection of insulin in a microfluidic device. This sensor has been employed for physiological measurements of secreted insulin from pancreatic islets in a Cytosensor® previously modified to be a multianalyte microphysiometer (MAMP). When compared with other established electrochemical insulin sensors, the MWCNT/DHP composite film sensor presented improved resistance to fluidic shear forces, while achieving enhanced electrode kinetics. In addition, the preparation of the composite film is straightforward and facile with a self-polymerizing monomer, DHP, used to add mechanical stability to the film. The sensor film was able to detect insulin concentrations as low as 1 µM in the MAMP during calibration experiments. The MWCNT/DHP composite sensor has been successfully used for the direct detection of insulin secreted by islets in the microphysiometer.

Ordered arrays of hemispherical nanowells were formed in a sol-gel-derived silica film on a gold electrode using 500 nm diameter polystyrene latex spheres as templates. The conductive domain located at the bottom of each nanowell upon template removal was enlarged via electroless deposition from a gold plating solution. The structured electrodes thus formed were characterized using scanning electron microscopy and atomic force microscopy. Depending on the method used to make the films, the extent of the long-range packing and the size of the conductive domain changed. Electroless deposition in the nanowells produced (near) sphere-like nanostructures of gold, the size of which depended on the incubation time in the plating solution and the size of the conductive domain. Longer exposure times yielded nanostructures that filled the nanowell, whereas smaller exposure time yielded much smaller structures. Significantly larger, rougher deposits were formed in nanowells with large conductive domains. The electrochemical response observed at these electrodes was strongly dependent on the extent of long-range packing, the presence of defect sites in the film and their relative spacing, and the redox species in solution.

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