This paper investigates model-order reduction methods for geometrically nonlinear structures. The parametrisation method of invariant manifolds is used and adapted to the case of mechanical systems in oscillatory form expressed in the physical basis, so that the technique is directly applicable to mechanical problems discretised by the finite element method. Two nonlinear mappings, respectively related to displacement and velocity, are introduced, and the link between the two is made explicit at arbitrary order of expansion, under the assumption that the damping matrix is diagonalised by the conservative linear eigenvectors. The same development is performed on the reduced-order dynamics which is computed at generic order following different styles of parametrisation. More specifically, three different styles are introduced and commented: the graph style, the complex normal form style and the real normal form style. These developments allow making better connections with earlier works using these parametrisation methods. The technique is then applied to three different examples. A clamped-clamped arch with increasing curvature is first used to show an example of a system with a softening behaviour turning to hardening at larger amplitudes, which can be replicated with a single mode reduction. Secondly, the case of a cantilever beam is investigated. It is shown that invariant manifold of the first mode shows a folding point at large amplitudes. This exemplifies the failure of the graph style due to the folding point on a real structure, whereas the normal form style is able to pass over the folding. Finally, a MEMS (Micro Electro Mechanical System) micromirror undergoing large rotations is used to show the importance of using high-order expansions on an industrial example.

Dimensionality reduction in mechanical vibratory systems poses challenges for distributed structures including geometric nonlinearities, mainly because of the lack of invariance of the linear subspaces. A reduction method based on direct normal form computation for large finite element (FE) models is here detailed. The main advantage resides in operating directly from the physical space, hence avoiding the computation of the complete eigenfunctions spectrum. Explicit solutions are given, thus enabling a fully non-intrusive version of the reduction method. The reduced dynamics is obtained from the normal form of the geometrically nonlinear mechanical problem, free of non-resonant monomials, and truncated to the selected master coordinates, thus making a direct link with the parametrisation of invariant manifolds. The method is fully expressed with a complex-valued formalism by detailing the homological equations in a systematic manner, and the link with real-valued expressions is established. A special emphasis is put on the treatment of second-order internal resonances and the specific case of a 1:2 resonance is made explicit. Finally, applications to large-scale models of Micro-Electro-Mechanical structures featuring 1:2 and 1:3 resonances are reported, along with considerations on computational efficiency.

In this work, we address the simulation and testing of MEMS micromirrors with hardening and softening behaviour excited with patches of piezoelectric materials. The forces exerted by the piezoelectric patches are modelled by means of the theory of ferroelectrics developed by Landau–Devonshire and are based on the experimentally measured polarisation hysteresis loops. The large rotations experienced by the mirrors also induce geometrical nonlinearities in the formulation up to cubic order. The solution of the proposed model is performed by discretising the device geometry using the Finite Element Method, and the resulting large system of coupled differential equations is solved by means of the Harmonic Balance Method. Numerical results were validated with experimental data collected on the devices.

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