Considerable progress has been made over the last decades in thermal spray technologies, practices and applications. However, like other technologies, they have to continuously evolve to meet new problems and market requirements. This article aims to identify the current challenges limiting the evolution of these technologies and to propose research directions and priorities to meet these challenges. It was prepared on the basis of a collection of short articles written by experts in thermal spray who were asked to present a snapshot of the current state of their specific field, give their views on current challenges faced by the field and provide some guidance as to the R&D required to meet these challenges. The article is divided in three sections that deal with the emerging thermal spray processes, coating properties and function, and biomedical, electronic, aerospace and energy generation applications.

No abstract

Thermal spray coatings from liquid feedstock such as suspensions and solution precursors have received increasing interest due to the unique coating properties obtainable by these processes. Several research groups are working on the basis of plasma as well as on high-velocity oxy-fuel approaches to manufacture advanced nanostructured and nanophased materials. These activities are reflected in various recent publications and conference presentations about feedstock preparation, equipment and process design, modeling techniques, in-process diagnostics, coating characterization, and emerging applications. This article will review these recent developments to give an up-to-date overview and to trace the current trends.

No abstract

No abstract