Acrylic coatings were modified by adding 0.5 and 1.0% (v/v) of epoxysilane-treated (aluminosilicate, muscovite, nepheline syenite, and wollastonite) and alkoxysilane-treated (aluminosilicate) mineral fillers. Corrosion behavior of coated carbon steel specimens was studied using polarization method. Wetting behavior and adhesion of specimens were evaluated by static contact angle and cross-cut tape test. Addition of silane-treated mineral fillers dramatically improved the corrosion resistance of acrylic coating, with composite coating filled with alkoxysilane-treated aluminosilicate at 0.5% concentration showing significantly low corrosion tendency and rate in 2 M HCl solution. Contact angle also increased with the addition of fillers, with composite coating containing alkoxysilane-treated aluminosilicate at 0.5% yielding the highest mean value. Adhesion of acrylic coatings was enhanced after addition of fillers at 0.5%, with composite coatings filled with wollastonite and alkoxysilane-treated aluminosilicate giving the lowest percent area removed after application of adhesive tape. Alkoxysilane-treated aluminosilicate was found consistent in improving the anti-corrosion characteristics, water resistance, and adhesion to carbon steel of acrylic coatings.

Saturated polyester (PE) resin was modified with 0.5 and 1.0% (v/v) of epoxysilane-treated (aluminosilicate, muscovite, nepheline syenite, and wollastonite) and alkoxysilane-treated (aluminosilicate) mineral fillers before coating to carbon steel. The corrosion behavior of specimens was studied using potentiodynamic polarization method. Wetting behavior and adhesion of specimens were evaluated by static contact angle and cross-cut tape tests, respectively. The addition of silane-treated mineral fillers dramatically improved the corrosion resistance of saturated PE, with epoxysilane-treated wollastonite and alkoxysilane-treated aluminosilicate at 0.5% concentration significantly lowering the corrosion tendency and rate in 2 M HCl solution. Meanwhile, only epoxysilane-treated nepheline syenite significantly increased the water contact angle of saturated PE. The adhesion of saturated PE to carbons steel was increased after addition of fillers at 0.5%, with epoxysilane-treated wollastonite and alkoxysilane-treated aluminosilicate giving the lowest percent area removed after application of adhesive tape. Epoxysilane-treated wollastonite and alkoxysilane-treated aluminosilicate at 0.5% were found most suitable as fillers for saturated PE coating.