The next generation of automotive lithium‐ion batteries may employ NMC811 materials; however, defective particles are of significant interest due to their links to performance loss. Here, it is demonstrated that even before operation, on average, one‐third of NMC811 particles experience some form of defect, increasing in severity near the separator interface. It is determined that defective particles can be detected and quantified using low resolution imaging, presenting a significant improvement for material statistics. Fluorescence and diffraction data reveal that the variation of Mn content within the NMC particles may correlate to crystallographic disordering, indicating that the mobility and dissolution of Mn may be a key aspect of degradation during initial cycling. This, however, does not appear to correlate with the severity of particle cracking, which when analyzed at high spatial resolutions, reveals cracking structures similar to lower Ni content NMC, suggesting that the disconnection and separation of neighboring primary particles may be due to electrochemical expansion/contraction, exacerbated by other factors such as grain orientation that are inherent in such polycrystalline materials. These findings can guide research directions toward mitigating degradation at each respective length‐scale: electrode sheets, secondary and primary particles, and individual crystals, ultimately leading to improved automotive ranges and lifetimes.

Catalysing the reduction of oxygen in acidic media is a standing challenge. Although activity of platinum, the most active metal, can be substantially improved by alloying, alloy stability remains a concern. Here we report that platinum nanoparticles supported on graphite-rich boron carbide show a 50–100% increase in activity in acidic media and improved cycle stability compared to commercial carbon supported platinum nanoparticles. Transmission electron microscopy and x-ray absorption fine structure analysis confirm similar platinum nanoparticle shapes, sizes, lattice parameters, and cluster packing on both supports, while x-ray photoelectron and absorption spectroscopy demonstrate a change in electronic structure. This shows that purely electronic metal-support interactions can significantly improve oxygen reduction activity without inducing shape, alloying or strain effects and without compromising stability. Optimizing the electronic interaction between the catalyst and support is, therefore, a promising approach for advanced electrocatalysts where optimizing the catalytic nanoparticles themselves is constrained by other concerns.

In situ X-ray absorption and emission spectroscopies (XAS and XES) are used to provide details regarding the role of the accessibility and extent of redox activity of the Mn ions in determining the oxygen reduction activity of LaMnO3 and CaMnO3, with X-ray absorption near-edge structure (XANES) providing the average oxidation state, extended X-ray absorption fine structure (EXAFS) providing the local coordination environment, and XES providing the population ratios of the Mn2+, Mn3+, and Mn4+ sites as a function of the applied potential. For LaMnO3, XANES and XES show that Mn3+ is formed, but Mn4+ ions are retained, which leads to the 4e– reduction between 0.85 and 0.6 V. At more negative potentials, down to 0.2 V, EXAFS confirms an increase in oxygen vacancies as evidenced by changes in the Mn–O coordination distance and number, while XES shows that the Mn3+ to Mn4+ ratio increases. For CaMnO3, XANES and XES show the formation of both Mn3+ and Mn2+ as the potential is made more negative, with little retention of Mn4+ at 0.2 V. The EXAFS for CaMnO3 also indicates the formation of oxygen vacancies, but in contrast to LaMnO3, this is accompanied by loss of the perovskite structure leading to structural collapse. The results presented have implications in terms of understanding of both the pseudocapacitive response of Mn oxide electrocatalysts and the processes behind degradation of the activity of the materials.

Vast quantities of powder leave production lines each day, often with strict control measures. For quality checks to provide the most value, they must be capable of screening individual particles in 3D and at high throughput. Conceptually, X‐ray computed tomography (CT) is capable of this; however, achieving lab‐based reconstructions of individual particles has, until now, relied upon scan‐times on the order of tens of hours, or even days, and although synchrotron facilities are potentially capable of faster scanning times, availability is limited, making in‐line product analysis impractical. This work describes a preparation method and high‐throughput scanning procedure for the 3D characterization of powder samples in minutes using nano‐CT by full‐filed transmission X‐ray microscopy with zone‐plate focusing optics. This is demonstrated on various particle morphologies from two next‐generation lithium‐ion battery cathodes: LiNi0.8Mn0.1Co0.1O2 and LiNi0.6Mn0.2Co0.2O2; namely, NMC811 and NMC622. Internal voids are detected which limit energy density and promote degradation, potentially impacting commercial application such as the drivable range of an electric vehicle.