The search for fossil fuels substitutes forces the use of new propulsion technologies applied to means of transportation. Already widespread, hybrid vehicles are beginning to share the market with hydrogen-powered propulsion systems. These systems are fuel cells or internal combustion engines powered by hydrogen fuel. In this context, road tests of a hydrogen fuel cell drive were conducted under typical traffic conditions according to the requirements of the RDE test. As a result of the carried-out work, energy flow conditions were presented for three driving phases (urban, rural and motorway). The different contributions to the vehicle propulsion of the hydrogen system and the electric system in each phase of the driving route are indicated. The characteristic interaction of power train components during varying driving conditions was presented. A wide variation in the contribution of the fuel cell and the battery to the vehicle’s propulsion was identified. In urban conditions, the share of the fuel cell in the vehicle’s propulsion is more than three times that contributed by the battery, suburban—7 times, highway—28 times. In the entire test, the ratio of FC/BATT use was more than seven, while the energy consumption was more than 22 kWh/100 km. The amounts of battery energy used and recovered were found to be very close to each other under RDE test conditions.

Hybrid vehicles allow an increase in the powertrain efficiency thanks to their design. One such factor is the use of increased voltage supplying electric motors to the voltage supplying the high voltage battery. The battery voltage is increased several times in the inverter (boost) system to increase the final electric power supplied to the electric motor. The article presents the possibilities of using such a voltage boost in urban and non-urban driving conditions. The tests were performed on the latest generations of parallel hybrid drive systems in Lexus NX 300h and Toyota RAV4 hybrid vehicles. It has been shown that the boost system is used in about 30–40% of the urban drive distance (up to 20% of the driving time). The power supply voltage boost of the electric motors of both vehicles is used throughout the entire engine speed range of these machines at high torque values. Research has shown that the maximum voltage gain – approximately three times (up to 650 V) – is within the maximum torque range of the electric motors and allows for doubling the torque generated by the drive.

No abstract

Vehicles with electric propulsion systems are increasingly more often equipped with solutions that improve their drive system’s efficiency. The latest vehicle model with a fuel cell hybrid system – Toyota Mirai was used in this experiment. The design of this vehicle is similar to that of hybrid vehicles in many aspects. However, new fuel cell technologies are being developed for automotive use, including compressed hydrogen tanks and control systems. The article presents an analysis of a fuel cell operation during vehicle start-up and driving, with particular emphasis on the hydrogen injection strategy of the three fuel injectors used in the fuel cell. The fuel cell interaction with the high-voltage battery has also been characterized. It has been shown that increase in the electrical supply voltage of the vehicle’s electric motor can be observed at high torque values of the electric motor. The maximum voltage gain – approximately three times (up to about 650 V) – allows for double the torque of the drive system compared to the standard value.

The development of internal combustion engines is currently based around the ideas of downsizing and rightsizing. These trends, however, are not very widespread in vehicles with hybrid drive systems. Nevertheless, the authors analyzed the performance indicators of hybrid drives in downsized vehicles. Two generations of a vehicle model, equipped with hybrid drive systems, were used in the analysis in which not only the design of the internal combustion engine was changed, but also other hybrid drive systems (including the transmission, electric motors and high-voltage batteries). The paper analyzes the energy flow in two hybrid vehicles of different generations during tests in real road driving conditions in accordance with the requirements of the RDE (real driving emissions) tests. The authors have confirmed that newer vehicle designs extend the vehicle range by 38% in the electric mode under the conditions of road traffic (68% in the urban conditions). The application of a combustion engine with better operating indexes did not result in its greater load, but led to limitation of the maximum pressure-volume (PV) diagram. The change of the battery to Li-ion, despite its lower electric and energy capacity, led to an increase in vehicle’s working parameters (power and regenerative braking).