Ti-6Al-4V pins were slid against SS316L disks in pin-on-disk arrangement using pins of different diameters; with the contact pressure maintained the same for all experiments under ambient and vacuum conditions. Characterization of the tribological samples was performed using scanning electron microscopy (SEM), energy dispersive X-ray analysis (EDAX), and X-ray diffraction (XRD). The tribological behavior was found to be governed by strain rate response (SRR), tribo-oxidation (TO), formation of a mechanically mixed layer (MML), and frictional heating which can affect each of the above factors. For a particular set of experiments (ambient/vacuum), variation of wear-rate with respect to sliding speed were found to follow the heat flux in each set. Propensity of this material to undergo softening due to frictional heating and strain rate effects is reflected in the tribological response.
Friction can influence the quality of the finished product to a large extent in certain manufacturing processes. Sheet metal forming is a particular case, where the friction between the hard-die and the relatively soft work-piece can be extremely important. Under such conditions, topography of the harder surface can influence the resistance to traction at the interface. This paper discusses about the correlation between certain features of the surface topography and coefficient of friction based on experiments involving sliding of a few soft metal pins against a harder material. A brief description of the experimental procedure and the analysis are presented. A hybrid parameter which encapsulates both the amplitude features as well as the relative packing of peaks is shown to correlate well with the coefficient of friction.
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