Silicon micromachining provides the precise control of nanoscale features that can be fundamentally enabling for miniaturized, implantable medical devices. Concerns have been raised regarding blood biocompatibility of silicon-based materials and their application to hemodialysis and hemofiltration. A high-performance ultrathin hemofiltration membrane with monodisperse slit-shaped pores was fabricated using a sacrificial oxide technique and then surface-modified with poly(ethylene glycol) (PEG). Fluid and macromolecular transport matched model predictions well. Protein adsorption, fouling, and thrombosis were significantly inhibited by the PEG. The membrane retained hydraulic permeability and molecular selectivity during a 90 hour hemofiltration experiment with anticoagulated bovine whole blood. This is the first report of successful prolonged hemofiltration with a silicon nanopore membrane. The results demonstrate feasibility of renal replacement devices based on these membranes and materials.

Polydisperse Ficoll mixtures have been used to explore glomerular sieving. Ficoll appears to be neither absorbed nor secreted by the renal tubule, and so urinary Ficoll concentrations reflect only the glomerular filtration barrier. The literature is contradictory regarding Ficoll's behavior as an idealized spherical solute. Further definition of Ficoll transport will inform interpretation of in vivo results. Flat-sheet membranes comprising a uniform array of slit pores measuring 8 nm by 45 mum were perfused with FITC-labeled Ficoll 70 and BSA. Ficoll and BSA concentrations were quantified by gel-permeation chromatography and Bradford assay, respectively. BSA and Ficoll molecules with diameters equal to approximately half of the slit pore width displayed hindered transport in agreement with modeled rigid sphere transport through slit-shaped pores. Ficoll molecules larger than approximately 0.65 slit width displayed transport rates in excess of predictions. Ficoll molecules with Stokes-Einstein diameters greater than the pore dimension were observed in permeate samples. We present data for Ficoll filtration through a novel array of well-defined pores, which illustrate that Ficoll is well modeled as an ideal sphere in one size domain, but the model breaks down as molecular diameter approaches pore size. These data inform the present debate regarding glomerular filtration and affect conclusions drawn from the use of Ficoll as a tracer molecule. The apparent hyperpermeability of Ficoll through slit-shaped pores suggests that further modeling incorporating deformation of the molecule is necessary when using Ficoll solutions to characterize membranes.

The effects of pore size on the performance of ultrafiltration membranes are fairly well understood, but there is currently no information on the impact of pore geometry on the trade-off between the selectivity and permeability for membranes with pore size below 100 nm. Experimental data are presented for both commercial ultrafiltration membranes and for novel silicon membranes having slit-shaped nanopores of uniform size fabricated by photolithography using a sacrificial oxide technique. Data are compared with theoretical calculations based on available hydrodynamic models for solute and solvent transport through membranes composed of a parallel array of either cylindrical or slit-shaped pores. The results clearly demonstrate that membranes with slit-shaped pores have higher performance, i.e., greater selectivity at a given value of the permeability, than membranes with cylindrical pores. Theoretical calculations indicate that this improved performance becomes much less pronounced as the breadth of the pore size distribution increases. These results provide new insights into the effects of pore geometry on the performance of ultrafiltration membranes

Silicon nanopore membranes (SNM) with monodisperse pore size distributions have potential applications in bioartificial kidneys. A protein resistant thin film coating on the SNM is required to minimize biofouling and, hence, enhance the performance efficiency of SNM. In this work, a zwitterionic polymer, poly(sulfobetaine methacrylate) (polySBMA), was used to coat silicon and SNM substrates via a surface initiated atom transfer radical polymerization method. The polySBMA-coated surfaces were characterized using contact angle goniometry, X-ray photoelectron spectroscopy (XPS), ellipsometry and scanning electron microscopy (SEM). Resistance of the coatings to protein fouling was examined by measurement of fibrinogen adsorption from fibrinogen solution and human plasma on coated silicon surfaces. Results showed that the polySBMA coating suppresses non-specific adsorption of fibrinogen. The protein-repellent property of polySBMA thin film coating is comparable to that of PEG-based coatings. Analysis of the surfaces by XPS indicated that the films remained stable when stored under physiologic conditions over a 4-week period.

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