The aim of this work was to examine the influence of new curing agents proposed for brominated butyl rubber (BIIR) on the cross-linking process of rubber compounds and the thermal behavior of the vulcanizates. Rubber blends that were filled with carbon black and contained acetylacetonates of different transition metals in the presence of triethanolamine (TEOA) as new cross-linking agents were prepared. The performed studies showed that metal acetylacetonates (Me(acac)) are effective cross-linking agents for BIIR, which was confirmed by high values of the torque increment (∆M) and significant cross-linking degree of the vulcanizates (α (T)). The most active curing agent seems to be iron acetylacetonate (Fe(acac)). Its application results in a shorter optimal vulcanization time, lower onset vulcanization temperature and similar vulcanization enthalpy compared to the BIIR cured with a sulfur curing system. The BIIR vulcanizates cured with Me(acac) reveal good mechanical properties with tensile strengths in the range of 9-14 MPa and better damping properties comparing to the sulfur-cured rubber. The proposed curing agents do not significantly affect the thermal stability of the BIIR vulcanizates.
The influence of new pro-ecological curing agents on the crosslinking process of chloroprene rubber (CR) was examined. The proposed curing system used a simpler recipe (no need to apply harmful products such as zinc oxide and ethylene thiourea) and cost less than standard metal oxides. It was expected that the mechanism of crosslinking would be similar to that of Heck-type reactions. Heck-type reactions are powerful tools for the creation of new C=C bonds. They provide the simplest and most efficient way to synthesize a variety of important compounds used in many areas, such as pharmaceuticals, antioxidants, ultraviolet absorbers, and industrial applications. However, despite their wide application, Heck-type reactions have not been used in the rubber industry so far. Rubber blends containing acetylacetonates with different transition metals as new crosslinking agents were filled with fumed silica Aerosil 380 or carbon black Corax N-550. It was found that metal complexes are active crosslinking agents of the CR composites. The obtained vulcanizates were characterized by a high degree of crosslinking and good mechanical properties. Considering the high tensile strength and degree of crosslinking, iron acetylacetonate was the most effective curing agent of the used metal complexes. Compared with the reference sample cured with metal oxides, the CR samples crosslinked using metal acetylacetonates had a higher activity.
Iron (III) acetylacetonate (Fe (acac)) in the presence of triethanolamine (TEOA) was utilized as a novel crosslinking agent for halogenated diene rubber. Following the assumption that the mechanism of the crosslinking bases on the Heck-type reaction mechanism, which requires the presence of a halogen and an unsaturated carbon-carbon double bond, chloroprene rubber (CR) and brominated butyl rubber (BIIR) were utilized as rubber matrices. The results of FTIR spectra analysis confirm the proposed mechanism and indicate that a Heck-type reaction is feasible for performing a crosslinking of halogenated diene rubbers. The use of the Fe (acac)/TEOA curing system results in a significant torque increase during the vulcanization, which confirms the high activity of those compounds. The elimination of halogen from a rubber macromolecular structure or elimination of a basic environment of the crosslinking reaction results in a deactivation of the new curing system.
The commonly used curing system for chloroprene rubber (CR) is a combination of two metal oxides, such as magnesium oxide (MgO) and zinc oxide (ZnO). Application of MgO and ZnO enables to obtain a good balance between processability of rubber compounds and mechanical properties of the vulcanizates. Despite high activity in crosslinking reactions, ZnO is classified as ecotoxic to aquatic organisms, thus environmental legislation requires its quantity in technology to be limited. In our studies more environmentally friendly curing systems were applied, which enabled eliminating ZnO from CR compounds. These curing systems consisted of manganese acetylacetonate (Mn(acac)) or nickel acetylacetonate (Ni(acac)) and triethanolamine (TEOA) used as a base necessary to perform Heck’s reaction. Both metal acetylacetonates exhibited high activity in crosslinking reactions, which was confirmed by a great torque increment during rheometric measurements and high degree of elastomer crosslinking. The type of metal acetylacetonate and the amount of TEOA seemed to have less influence on the efficiency of the curing system than the filler used. Rubber compounds filled with carbon black (CB) were characterized by definitely shorter optimal vulcanization times and higher degree of crosslinking compared to CR composites filled with nanosized SiO2. Moreover, application of the proposed curing systems allowed to obtain CR vulcanizates with mechanical properties comparable with the benchmarks cured with metal oxides.
The aim of this study was to optimize the composition of the chloroprene rubber (CR) composites crosslinked via the Heck-type reaction to ensure their safe processing at elevated temperature. The developed curing system consisting of iron (III) acetylacetonate (Fe(acac)) and triethanolamine (TEOA) demonstrates high activity and more eco-friendly composition in comparison with metal oxide system, commercially used for CR crosslinking. However, the high activity of Fe(acac)/TEOA system results in a short scorch time, which is the greatest disadvantage regarding the safe processing of CR rubber and thus, must be improved. Therefore, CR compounds with Fe(acac) in the presence of different additives were studied. The longest scorch times (t 02) were observed for rubber compounds with urotropine (U), N-cyclohexyl-2-benzothiazole sulfenamide (CBS) or salicylic acid. Moreover, vulcanizates containing these additives exhibited higher tensile strengths and elongation at breaks compared to CR crosslinked with Fe(acac)/TEOA system.
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