Interest to hybridize mobile work machines has increased substantially during ongoing decade. Reasons for increasing interest are mainly tightening emission regulations and trend of rising fuel prices. To get better understanding for the benefits of hybridization, Helsinki University of Technology (TKK) has started 5 years project to research different aspects, how to improve fuel economy in mobile work machines. For case work machine is chosen an underground mining loader which will be first researched as conventional version and then it will be converted to a hybrid version. The tests for conventional version were done in the early 2009 and for hybridized version till the end of 2010. The results will be then compared to each other.

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This paper is part of an ongoing HybLab project funded by the Multidisciplinary Institute of Digitalization and Energy (MIDE) of Aalto University School of Science and Technology. First results and plans were presented in EVS24 [1]. The focus in this paper is to describe what kind requirements must be taken in to account when designing and dimensioning an electromechanical driveline for an underground mining loader. For case work machine is chosen 18t loader which was presented in EVS24 [1]. Also concept for a modular driveline concept will be presented. Basic idea in the concept is to avoid over dimensioning of electric drives by using electromechanically actuated mechanical links between the drive units. The concept gives possibility to optimize dimensioning of each electric drive in driveline so that the best efficiency is in use in normal mean power drive conditions. When one drive needs peak power then mechanical power can be driven via mechanical links from other drives. Disengageable mechanical links gives also possibility to avoid internal counter-torques in driveline caused by steering geometries and differences in tire diameters. The concept will be presented in the EVS25. The first results and experiences from the electromechanical driveline will be presented in EVS26. Copyright EVS25.

This paper presents an implementation of a versatile full-scale hardware-in-the-loop (HIL) verification environment for testing of heavy-duty hybrid electric vehicles and mobile work machines. The test facility includes a full-scale hybrid system that can be loaded with either an electric motor dynamometer or a programmable chassis dynamometer. Model-based software development tools and rapid control prototyping hardware are used to implement control algorithms and other vehicle controller software as well as to control other test equipment.Hardware-in-the-loop simulation, rapid control prototyping, hybrid electric vehicle, non-road mobile machinery, mobile work machine