No abstract

Currently, methane is transformed into methanol through the two-step syngas process, which requires high temperatures and centralized production. While the slightly exothermic direct partial oxidation of methane to methanol would be preferable, no such process has been established despite over a century of research. Generally, this failure has been attributed to both the high barriers required to activate methane as well as the higher activity of the CH bonds in methanol compared to those in methane. However, a precise and general quantification of the limitations of catalytic direct methane to methanol has yet to be established. Herein, we present a simple kinetic model to explain the selectivity−conversion trade-off that hampers continuous partial oxidation of methane to methanol. For the same kinetic model, we apply two distinct methods, (1) using ab initio calculations and (2) fitting to a large experimental database, to fully define the model parameters. We find that both methods yield strikingly similar results, namely, that the selectivity of methane to methanol in a direct, continuous process can be fully described by the methane conversion, the temperature, and a catalyst-independent difference in methane and methanol activation free energies, ΔG a , which is dictated by the relative reactivity of the C−H bonds in methane and methanol. Stemming from this analysis, we suggest several design strategies for increasing methanol yields under the constraint of constant ΔG a . These strategies include (1) "collectors", materials with strong methanol adsorption potential that can help to lower the partial pressure of methanol in the gas phase, (2) aqueous reaction conditions, and/or (3) diffusion-limited systems. By using this simple model to successfully rationalize a representative library of experimental studies from the diverse fields of heterogeneous, homogeneous, biological, and gas-phase methane to methanol catalysis, we underscore the idea that continuous methane to methanol is generally limited and provide a framework for understanding and evaluating new catalysts and processes.

While natural gas is an abundant chemical fuel, its low volumetric energy density has prompted a search for catalysts able to transform methane into more useful chemicals. This search has often been aided through the use of transition state (TS) scaling relationships, which estimate methane activation TS energies as a linear function of a more easily calculated descriptor, such as final state energy, thus avoiding tedious TS energy calculations. It has been shown that methane can be activated via a radical or surface-stabilized pathway, both of which possess a unique TS scaling relationship. Herein, we present a simple model to aid in the prediction of methane activation barriers on heterogeneous catalysts. Analogous to the universal radical TS scaling relationship introduced in a previous publication, we show that a universal TS scaling relationship that transcends catalysts classes also seems to exist for surface-stabilized methane activation if the relevant final state energy is used. We demonstrate that this scaling relationship holds for several reducible and irreducible oxides, promoted metals, and sulfides. By combining the universal scaling relationships for both radical and surface-stabilized methane activation pathways, we show that catalyst reactivity must be considered in addition to catalyst geometry to obtain an accurate estimation for the TS energy. This model can yield fast and accurate predictions of methane activation barriers on a wide range of catalysts, thus accelerating the discovery of more active catalysts for methane conversion.