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The parameter sets used during the selective laser melting (SLM) process directly affect the final product through the resulting melt-pool temperature. Achieving the optimum set of parameters is usually done experimentally, which is a costly and time-consuming process. Additionally, controlling the deviation of the melt-pool temperature from the specified value during the process ensures that the final product has a homogeneous microstructure. This study proposes a multiphysics numerical model that explores the factors affecting the production of parts in the SLM process and the mathematical relationships between them, using stainless steel 316L powder. The effect of laser power and laser spot diameter on the temperature of the melt-pool at different scanning velocities were studied. Thus, mathematical expressions were obtained to relate process parameters to melt-pool temperature. The resulting mathematical relationships are the basic elements to design a controller to instantly control the melt-pool temperature during the process. In the study, test samples were produced using simulated parameters to validate the simulation approach. Samples produced using simulated parameter sets resulting in temperatures of 2000 K and above had acceptable microstructures. Evaporation defects caused by extreme temperatures, unmelted powder defects due to insufficient temperature, and homogenous microstructures for suitable parameter sets predicted by the simulations were obtained in the experimental results, and the model was validated.

The application of black soldier fly (BSF), Hermetia illucens based technology to process organic wastes presents a practical option for organic waste management by producing feed materials (protein, fat), biodiesel, chitin and biofertilizer. Therefore, BSF organic wastes recycling is a sustainable and cost-effective process that promotes resource recovery, and generates valuable products, thereby creating new economic opportunities for the industrial sector and entrepreneurs. Specifically, we discussed the significance of BSF larvae (BSFL) in the recycling of biowaste. Despite the fact that BSFL may consume a variety of wastes materials, whereas, certain lignocellulosic wastes, such as dairy manure, are deficient in nutrients, which might slow BSFL development. The nutritional value of larval feeding substrates may be improved by mixing in nutrient-rich substrates like chicken manure or soybean curd residue, for instance. Similarly, microbial fermentation may be used to digest lignocellulosic waste, releasing nutrients that are needed for the BSFL. In this mini-review, a thorough discussion has been conducted on the various waste biodegraded by the BSFL, their co-digestion and microbial fermentation of BSFL substrate, as well as the prospective applications and safety of the possible by-products that may be generated at the completion of the treatment process. Furthermore, this study examines the present gaps and challenges on the direction to the efficient application of BSF for waste management and the commercialization of its by-products.

This study is focused on the development of ionic liquids (ILs) based polymeric membranes for the separation of carbon dioxide (CO2) from methane (CH4). The advantage of ILs in selective CO2 absorption is that it enhances the CO2 selective separation for the ionic liquid membranes (ILMs). ILMs are developed and characterized with two different ILs using the solution‐casting method. Three different blend compositions of ILs and polysulfone (PSF) are selected for each ILMs 10, 20, and 30 wt %. Effect of the different types of ILs such as triethanolamine formate (TEAF) and triethanolamine acetate (TEAA) are investigated on PSF‐based ILMs. Field emission scanning electron microscopy analysis of the membranes showed reasonable homogeneity between the ILs and PSF. Thermogravimetric analysis showed that by increasing the ILs loading thermal stability of the membranes improved. Mechanical analysis on developed membranes showed that ILs phase reduced the amount of plastic flow of the PSF phase and therefore, fracture takes place at gradually lower strains with increasing ILs content. Gas permeation evaluation was carried out on the developed membranes for CO2/CH4 separation between 2 bar to 10 bar feed pressure. Results showed that CO2 permeance increases with the addition of ILs 10–30 wt % in ILMs. With 20–30 wt % TEAF‐ILMs and TEAA‐ILMs, the highest selectivity of a CO2/CH4 53.96 ± 0.3, 37.64 ± 0.2 and CO2 permeance 69.5 ± 0.6, 55.21 ± 0.3 is observed for treated membrane at 2–10 bar. The selectivity using mixed gas test at various CO2/CH4 compositions shows consistent results with the ideal gas selectivity. © 2017 Wiley Periodicals, Inc. J. Appl. Polym. Sci. 2017, 134, 45395.

Purpose Three-dimensional (3D) printing technology allows geometric complexity and customization with a significant reduction in the structural environmental impact. Nevertheless, it poses a serious threat to the environment when organic binders are used. Binder jet printing of alkali-activated geopolymer precursor can represent a successful and environmental-friendly alternative. Design/methodology/approach The present work reports about the successful 3D printing of metakaolin-based alkali-activated concrete, with dimensional integrity and valuable mechanical behavior. Findings The geometric behavior was studied as a function of alkali activator flow rate, and the minimum geometric deviation with complete saturation was recorded at 103 mg/s. The printed specimen is characterized by a modulus of rupture as high as 4.4 MPa at 135 mg/s. Practical implications The 3D printed geopolymer-based concrete can be potentially used in a wide range of structural applications from construction to thermal insulation elements. Originality/value The analysis of the 3D geopolymer-based concrete printing system and material conducted in this paper is original.