Co-combustion of biomass-based fuels and fossil fuels in power plant boilers, utility boilers, and process furnaces is a widely acknowledged means of efficient heat and power production, offering higher power production than comparable systems with sole biomass combustion. This, in combination with CO2 and other greenhouse gases abatement and low specific cost of system retrofit to co-combustion, counts among the tangible advantages of co-combustion application. Technical and operational issues regarding the accelerated fouling, slagging, and corrosion risk, as well as optimal combustion air distribution impact on produced greenhouse gases emissions and ash properties, belong to intensely researched topics nowadays in parallel with the combustion aggregates design optimization, the advanced feed pretreatment techniques, and the co-combustion life cycle assessment. This review addresses the said topics in a systematic manner, starting with feed availability, its pretreatment, fuel properties and combustor types, followed by operational issues, greenhouse gases, and other harmful emissions trends, as well as ash properties and utilization. The body of relevant literature sources is table-wise classified according to numerous criteria pertaining to individual paper sections, providing a concise and complex insight into the research methods, analyzed systems, and obtained results. Recent advances achieved in individual studies and the discovered synergies between co-combusted fuels types and their shares in blended fuel are summed up and discussed. Actual research challenges and prospects are briefly touched on as well.
The paper presents the results of the optimisation of burner nozzle diameters during the combustion of natural gas under the conditions of increasing oxygen concentrations in the oxidizer in aluminium melting processes in drum rotary furnaces. The optimisation of outlet nozzle diameters was performed employing the method of experimental measurements, the results of which can be used for aluminium melting in hearth furnaces. The measurements were carried out using an experimental upstream burner with 13.5 kW input power. The monitored oxygen concentrations in the oxidizer ranged from 21% to 50%. The measurements were performed and evaluated in two variations of the burner configuration (geometry). In the first study, the impact of the enriched oxidizer on the melting of aluminium ingots was evaluated with the defined diameter of the air nozzle, which resulted in a reduction of the aluminium charge melting time by 50% at 45.16% oxygen concentration in the oxidizer, thus achieving savings in the consumption of fuel used for melting. In the second study, the diameter was optimised depending on the combustion rate of the natural gas and oxidizer mixture. The optimisation of the nozzle parameters resulted in the reduction of the charge melting time by 23.66%, while the same 25% enriched oxidizer was used. With the rise of the enrichment level to 35%, further reduction by approximately 12% was observed. The measurement results prove considerable influence of the parameter (geometry) optimisation of the outlet nozzles and oxidizer enrichment. Appropriately selected parameters of the burner can contribute to achieving comparable results at a lower enrichment of the oxidizer. The obtained results demonstrate the intensification of the heat transfer in the current thermal aggregates. The research conclusions confirm that oxygen-enhanced combustion and modification of existing burners reduces the specific energy consumption on the process and reduces CO2 emissions.
Air infiltration into the combustion chambers of industrial furnaces is an unwanted phenomenon causing loss of thermal efficiency, fuel consumption increase, and the subsequent increase in operating costs. In this study, a novel design for a rotary tilting furnace door with improved construction features is proposed and tested experimentally in a laboratory-scale furnace, aimed at air infiltration rate reduction by decreasing the gap width between the static furnace door and the rotating body. Temperatures in the combustion chamber and oxygen content in the dry flue gas were measured to document changes in the combustion process with the varying gap width. Volumetric flow values of infiltrating air calculated based on measured data agree well with results of numerical simulations performed in ANSYS and with the reference calculation procedure used in relevant literature. An achievable air infiltration reduction of up to 50% translates into fuel savings of around 1.79 to 12% of total natural gas consumption of the laboratory-scale furnace. The average natural gas consumption increase of around 1.6% due to air infiltration into industrial-scale furnaces can thus likewise be halved, representing fuel savings of almost 0.3 m3 per ton of charge.
The main aim of the European union energy policy is to ensure a continuous supply of natural gas for the member states. The Russian gas is transported through the Belarus, Ukraine, Slovakia (SR) and Czech Republic to Germany. This article shortly describes the transit system of Slovakia and compressor station KS1 -Vel'ké Kapušany. The throughput of this compressor station plays an important role in gas transport, because this station is the entry to the transit system of SR. To find the best combination of the aggregates used in gas transport a simulation algorithm was devised. We present the architecture of this simulation software together with the description of its development phases. The software was evaluated against data gained from the KS1 compressor station operation. The combinations of aggregates were found as dependent on inlet pressure, ambient temperature and compression ratio.
The aim of the present article is to present the achieved results on the experimental combustion aggregate. In the experimental measurement, the increased of the oxygen concentration in the oxidizing agent in the combustion of natural gas has been used. The results presented in this article are focused to achieve the thermal efficiency of the device, which is expressed by useful heat of the combustion aggregate. Part of the article is the analysis of the heating heat exchanger based on heat flow by convection and radiation and CFD mode of heat exchanger
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