We describe work to quantify the effects of structured dielectric thin films, such as SiNx, at the surface of III-V semiconductors, in terms of strain engineering with applications to photonic components such as waveguides and lasers. We show that the strain in the semiconductor can be engineered by controlling the stress in the dielectric thin film by tuning its deposition process. In the first part of this study, we describe how we can control the amount of this built-in mechanical stress, in the case of SiNx, over a large range, from highly tensile (300 MPa) to highly compressive (-800 MPa), using two different kinds of plasma-enhanced chemical vapor deposition reactors: a standard capacitively-coupled reactor with radio-frequency excitation and an electron cyclotron resonance reactor with micro-wave excitation. We focused on characterizing and understanding these thin films' optical and chemical bonding properties through spectroscopic ellipsometry and Fourier transform infrared spectroscopy. We have also studied their mechanical properties experimentally using the wafer curvature measurement technique, microstructure fabrication, and nano-indentation measurements. In the second part, we show accurate
Silicon carbon nitride (SiCN) ternary compounds present remarkable mechanical strength, bandgap tunability, optical responsivity in the UV region, and dielectric performance in microelectronics due to the combined features of silicon nitride (SiN), silicon carbide (SiC), and carbonitride (CN) [1]. The SiCN compounds can be formed using fabrication methods such as physical vapor deposition (PVD), chemical vapor deposition (CVD), and chemical synthesis. Successful SiCN thin films fabricated with different techniques and their characteristics have been reported extensively in the literature; however, the influence of hydrocarbon gas precursors has not drawn the same amount of attention for SiCN. Chemical, physical, and mechanical properties of thin films are determined by the growth parameters and the choice of sources used, like the organic single-molecule (methylsilazanes) or highly pure individual gas precursors [2,3]. The chemical vapor deposition systems mainly affect the energy of bombarding ions. Plasma-enhanced CVD has been commonly used for thin-film depositions since it provides low deposition temperature, high purity, good step coverage, and easy control of reaction parameters. Our work focuses on the electron-cyclotron resonance plasma-enhanced chemical vapor deposition (ECR PECVD) method to fabricate SiCN thin films. This method differs from other PECVD methods because it can generate a dense, highly ionized plasma (1011 ions/cm3) and ion impingement energies on the substrate as low as 20 eV [4]. A combination of argon diluted silane (SiH4) and molecular nitrogen (N2) are utilized. For carbon incorporation, we explored the influence of methane (CH4), acetylene (C2H2), and ethane (C2H6) hydrocarbon gas precursors on SiCN thin film properties. The stoichiometry, density of the thin film, optical constants, and the bonding structure of SiCN thin films as a function of hydrocarbon carbon flow rates are presented. Due to the hydrogen-containing precursors used, the silicon carbonitride films deposited by CVD methods contain a significant amount of hydrogen (H), lowest for C2H2 and highest for C2H6. Nearly stoichiometric silicon nitride and silicon carbide thin films were also prepared to interpret the measurements further. From Rutherford backscattering spectrometry (RBS) and elastic recoil detection (ERD) analysis, quantitative elemental composition distributions including H were found for films deposited with both carbon sources. For further investigation of the bonding structure of SiCN, Fourier Transform Infrared (FTIR) Spectroscopy was performed. Furthermore, we studied the hardness and Young’s modulus by nanoindentation, and optical constants were measured by variable angle spectroscopic ellipsometry (VASE). [1] C.W. Chen, C.C. Huang, Y.Y. Lin, L.C. Chen, K.H. Chen, W.F. Su, Optical prop- erties and photoconductivity of amorphous silicon carbon nitride thin film and its application for UV detection, Diamond Relat. Mater. 14 (3-7) (2005) 1010–1013. [2] Schwarz-Selinger, T., Von Keudell, A., & Jacob, W. (1999). Plasma chemical vapor deposition of hydrocarbon films: The influence of hydrocarbon source gas on the film properties. Journal of Applied Physics, 86(7), 3988-3996. [3] V.I. Ivashchenko, A.O. Kozak, O.K. Porada, L.A. Ivashchenko, O.K. Sinelnichenko, O.S. Lytvyn, T.V. Tomila, V.J. Malakhov, Characterization of SiCN thin films: experimental and theoretical investigations, Thin Solid Films 569 (2014) 57–63. [4] M. G. Boudreau, "SiOxNy Waveguides Deposited by ECR-PECVD", M.Eng. thesis, McMaster University, 1993.
We investigate the thin film properties of the amorphous hydrogenated silicon carbonitride (a-SiCN:H) deposited by the electron cyclotron resonance plasma enhanced chemical vapor deposition (ECR PECVD) technique. The elemental composition, film density, and complex refractive index of the SiCN films were analyzed as functions of hydrocarbon precursors’ (acetylene (C2H2) or methane (CH4)) flow rates. The difference in the reactivity and hydrogen content of the carbon precursors influence the thin film properties. The highest breakdown voltage obtained from our thin films was 29 V. Preliminary results of nanoindentation of the thin films are also presented in order to compare the hardness performance of the thin films obtained by different carbon sources.
Silicon carbonitride (SiCN) thin films are widely used for protective hard coatings due to their superior mechanical and chemical properties such as high wear resistance, chemical and thermal stability at high temperatures, and hardness. Another scope of study of SiCN thin films is as the low dielectric constant (LKC) materials, which are desired for replacing silicon oxide (SiO2) in integrated circuits (IC). SiCN owes the interest shown to being an intermediate compound between silicon nitride (Si3N4) which is a highly transparent, wide band gap (5 eV) dielectric, and silicon carbide (SiC) with excellent mechanical performance. In this study we present the optical and electrical properties of SiCN:H thin films fabricated by electron cyclotron resonance plasma enhanced chemical vapor deposition (ECR PECVD) by using a mixture of acetylene (C2H2) or methane (CH4), silane (SiH4), argon (Ar), and nitrogen (N2) gas precursors. Samples fabricated with two different carbon sources were analyzed and compared regarding their chemical composition as well as their electrical and optical properties. The atomic composition of Si, C, N, O, and H were determined by Rutherford backscattering spectrometry (RBS) and elastic recoil detection (ERD) analysis and the chemical bonds formed in SiCN:H were analyzed through Fourier transform infrared spectroscopy (FTIR). Optical bandgap, index of refraction and extinction coefficient were analyzed by variable angle spectroscopic ellipsometry (VASE) and will be presented for different deposition conditions. The dielectric constants and dielectric breakdown voltages of the thin films were determined through current-voltage (I-V) and capacitance-voltage (C-V) measurements. Lastly, the hardness properties are explained due to varying C and H concentrations.
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