Among Ni supported on H-ZSM-5 catalysts with various loadings of Ni, a catalyst with 30 weight% Ni has been identified as an effective catalyst for the hydrogenation of levulinic acid to g-valerolactone in vapour phase at atmospheric pressure. The catalysts have been characterized by different techniques such as XRD, BET surface area, pore size distribution, TPR, AAS, pulse chemisorption, FE-SEM-EDS, TEM, XPS and pyridine-adsorbed IR. XRD patterns suggest that the structure of H-ZSM-5 is intact even after incorporation of Ni. Pyridine-adsorbed IR patterns reveal the presence of both Lewis and Brønsted acid sites, which are responsible for the dehydration and cleavage of g-valerolactone. The superior activity exhibited by the 30 wt% Ni/H-ZSM-5 catalyst (demonstrating the highest productivity of 0.9090 kg GVL kg catalyst À1 h À1 at 250 C) is due to the presence of a greater number of surface Ni species. Non-noble metal Ni-based catalysts offer advantages over the present processes involving Ru-based catalysts, which have certain constraints, some of which are unavoidable such as cost ineffectiveness, the use of volatile organic solvents and high pressure operation. The 30 wt% Ni/H-ZSM-5 catalyst can be seen as an alternative and promising catalyst which could be of great importance to the chemical industry.
A Ni/SiO2 catalyst is found to be effective for the hydrogenation of levulinic acid to yield γ-valerolactone with a quantitative yield in vapour phase conditions at atmospheric pressure without any additives.
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