This study provides a theoretical and experimental investigation of the effect of the thread and bearing friction coefficients on the self-loosening of threaded fasteners that are subjected to cyclic transverse loads. The friction coefficients are varied by using different types of coating and lubrication. A phosphate and oil coating and an olefin and molydisulfide solid film lubricant are used on the bolts tested. A mathematical model is developed to evaluate the self-loosening behavior in threaded fasteners when subjected to cyclic transverse loads. An experimental procedure and test setup are proposed in order to collect real-time data on the loosening rate (rate of clamp load loss per cycle) as well as the rotational angle of the bolt head during its gradual loosening. The experimental values of the friction coefficients are used in the mathematical model to monitor their effect on the theoretical results for the loosening rate. Experimentally, the friction coefficients are modified by changing the coating or the lubrication applied to the fasteners. The theoretical and experimental results are presented and discussed.
This study provides an experimental and theoretical investigation of the effect of hole clearance and thread fit on the self-loosening of tightened threaded fasteners that are subjected to a cyclic transverse service load. An experimental procedure and test setup are developed in order to collect real-time data on the rate of clamp load loss per cycle as well as the loosening rotation of the bolt head. Three levels of hole clearance are investigated; namely, 3%, 6%, and 10% of the bolt nominal diameter. For the commonly used 2A thread fit for a selected bolt size, three classes of the nut thread fit are considered; namely, 1B, 2B, and 3B. A simplified mathematical model is used for the analytical investigation of the effect of the hole clearance and thread fit on threaded fasteners self-loosening. The experimental and theoretical results are presented and discussed.
A mathematical model and an experimental procedure are presented to study the self-loosening phenomenon of threaded fasteners that are subjected to cyclic transverse loads. The study investigates the effect of thread pitch, initial bolt tension, and the amplitude of the external excitation on the loosening of a single-bolt joint. The rate of drop in the joint clamp load (fastener tension) per cycle, as well as the total number of cycles that would cause the complete loss of clamp load, are monitored. In the mathematical model, the differential equations of linear and angular motion of the bolt are formulated in terms of the system properties and the external cyclic transverse excitation. Numerical integration of the equation of angular motion provides the bolt rotation in the loosening direction, which causes the partial or full loss of the clamp load. An iterative MATLAB code is developed and used for the calculation of tension loss in the fastener tension due to the self-loosening. Analytical and experimental results are discussed.
This study provides an experimental and theoretical investigation of the effect of the bearing friction coefficient and the thread friction on the self-loosening of threaded fasteners that are subjected to cyclic transverse service loads. Coating and lubrication affect the thread and the underhead friction of the fastener, which affects the loosening rate when it is subjected to transverse loads. A mathematical model was developed to evaluate the self-loosening behavior in threaded fasteners when subjected to cyclic transverse loads. An experimental procedure and test set up are designed in order to collect real-time data on the rate of preload loss per cycle as well as the rotational angle of the bolt head during its gradual loosening. The values of the coefficients of friction under the bolt head and between the threads were changed in the mathematical model to monitor their effect on the loosening rate. Experimentally, the friction coefficients are modified by changing the coating or the lubrication applied to the fasteners. One coating and one solid film lubricant are used, namely, phosphate and oil coating and Olefin and Molydisulfide lubricated bolts. The theoretical and experimental results are presented and discussed.
An improved mathematical model is proposed for predicting clamp load loss due gasket creep relaxation in bolted joints, taking into consideration gasket behavior, bolt stiffness, and joint stiffness. The gasket creep relaxation behavior is represented by a number of parameters which has been obtained experimentally in a previous work. An experimental procedure is developed to verify the proposed model using a single-bolt joint. The bolt is tightened to a target preload and the clamp load loss due to gasket creep relaxation is observed over time under various preload levels. The experimental and analytical results are presented and discussed. The proposed model provides a prediction of the residual clamp load as a function of time, gasket material and thickness, bolt stiffness, and joint stiffness. The improved model can be used to simulate the behavior of creep relaxation in soft joints as the joint stiffness effect is considered. Additionally, a closed form solution is formulated to determine the initial clamp load level necessary to provide the desired level of a steady state residual clamp load in the joint, by taking the gasket creep relaxation into account.
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