Screen printing is the most widely used process in the production of printed electronics due to its ability to consistently transfer inks containing a wide range of functional materials onto a range of substrates. However, despite its extensive use, the mechanism by which the ink is transferred through the mesh and onto the substrate is not fully understood. Existing theories are contradictory and lack experimental validation. Therefore, high-speed imaging was used in combination with a screen-printing simulation rig that was designed to provide good optical access to study ink deposition during the screen-printing process. The variation in the four stages of ink flow through the screen, described in the theory by Messerschmitt, has been quantified with respect to changes in snap-off distance and squeegee speed. Analyses of the images were compared with measurements of the ink properties and corroborated with analyses of the prints. This has provided a better understanding of the mechanism by which the ink transfers from the mesh to the substrate and subsequently separates in screen printing. This could be used as the basis for the development of predictive algorithms, as well as to improve the understanding of how to optimize print quality and performance.
The use of an electrically conductive membrane has attracted significant interest in water treatment technology due to remarkable performance in fouling mitigation domain. In electrochemical systems, when external potential is applied, water electrolysis occurs and the generated gases efficiently clean the membrane surface. However, fabricating and integrating conductive membranes in current water treatment modules is challenging. The present work applies, for the first time, the electrolysis concept at the spacer component of the module rather than the membrane. Two types of materials were tested, a titanium metal spacer and a polymeric spacer. The polymeric spacer was made conductive via coating with a carbon-based ink comprised of graphene nanoplates (GNPs). A membrane system composed of the carbon coated/titanium metal spacer attached to the surface of a polyvinylidene fluoride (PVDF) microfiltration membrane and was assembled to the case of membrane module. The conductive spacers worked as an electrode (cathode) in electrochemical set-up. The membrane system was subjected to fouling and then exposed to periodic electrolysis, wherein in-situ cleaning of membrane surface by hydrogen bubbles generation at the spacer is applied.
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