Titanium alloy has been widely used in aeronautics and astronautics industry owing to its unique combinations of properties. The unique physical and chemical properties of titanium alloy make it a typical difficult-to-machine material. The elevated temperatures at the machining zones may cause thermal damage, residual stress and micro-structural changes in the surface layer of titanium alloy during grinding. In this study, grinding experiments were performed on the titanium alloy, and the grinding temperature was experimentally tested with the grindable thermocouples. The effects of the grinding parameters on the grinding temperature were analyzed. The grinding temperature rises with the increase of grinding speed and grinding depth.
This study aimed to investigate the effect of grinding conditions, including depth of cut and grinding direction, on the material removal and surface finish of multilayered thin film structures. It was found that the increase in depth of cut improved the material removal rate, but worsened the ground surface finish. The grinding perpendicular to the thin films caused less damage and produced better surface than that parallel to the films. The characteristics of wheel wear were also studied. Grit pull-out and micro-fracture should be attributed to the wheel wear.
Superalloys are widely used in the aeronautic and astronautic industries owing to their excellent properties in aspects of high-temperature strength, heat stability and thermal fatigue resistance. However, the severe loading of grinding wheel and the poor integrity of grinding surface usually become the problem in grinding of superalloys with conventional grinding wheels. In this paper an experimental study was carried out to investigate the grinding characteristics of superalloys with microcrystalline alumina abrasive wheel. The roughness of grinding surface was tested, on which the effects of the grinding parameters were analyzed. Study results indicated that low loading of grinding wheel and high quality of grinding surface (Ra 0.2 μm) were obtained. The grinding parameters were optimized based on the experiment results.
This paper presents the results of an experimental investigation on molar ratios of MgO/ MgCl2 affecting the hardness of magnesia grinding wheels, which is one of the most important properties. Magnesite grinding blocks of different ratios of MgO/MgCl2 were prepared. The surface Rockwell hardness of which was tested under the same curing conditions. By an integrated assessment of the experimental studies of hardness and component, it is recognized that the molar ratios of MgO/MgCl2 can significantly affect the properties of magnesia grinding wheels. With the increase of MgO/MgCl2 molar ratio, hardness of the specimens increases. Scanning electron microscopy (SEM) studies on grinding blocks of different ratios indicated that micro needle shaped crystal structure of phase 5 are mainly responsible for hardness development. Finally the optimal recipe was selected in consideration of the characteristics of the silicon mechanical chemical grinding (MCG), which was verified to be effective by the following grinding experiment.
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