It
is highly desirable to develop green and renewable structural
materials from biomaterials to replace synthetic materials involved
from civil engineering to aerospace industries. Herein, we put forward
a facile but effective top–down strategy to convert natural
bamboo into bamboo steel. The fabrication process of bamboo steel
involves the removal of lignin and hemicellulose, freeze-drying followed
by epoxy infiltration, and densification combined with in situ solidification.
The prepared bamboo steel is a super-strong composite material with
a high specific tensile strength (302 MPa g–1 cm3), which is higher than that (227 MPa g–1 cm3) of conventional high specific strength steel. The
bamboo steel demonstrates a high tensile strength of 407.6 MPa, a
record flexural strength of 513.8 MPa, and a high toughness of 14.08
MJ/m3, which is improved by 360, 290, and 380% over those
of natural bamboo, respectively. Particularly, the mechanical properties
of the bamboo steel are the highest among the biofiber-reinforced
polymer composites reported previously. The well-preserved bamboo
scaffolds assure the integrity of bamboo fibers, while the densification
under high pressure results in a high-fiber volume fraction with an
improved hydrogen bonding among the adjacent bamboo fibers, and the
epoxy resin impregnated enhances the stress transfer because of its
chemical crosslinking with cellulose molecules. These endow the bamboo
steel with superior mechanical performance. Furthermore, the bamboo
steel demonstrates an excellent thermal insulating capability with
a low thermal conductivity (about 0.29 W/mK). In addition, the bamboo
steel shows a low coefficient of thermal expansion (about 6.3 ×
10–6 K–1) and a very high-dimensional
stability to moisture attack. The strategy of fabricating high-performance
bamboo steel with green and abundant natural bamboo as raw materials
is highly attractive for the sustainable development of structural
engineering materials.
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