Sustainable production and consumption patterns require a change in approach at the early conceptual stages, i.e., when planning and designing products and services. This article presents an example of sustainable kitchen design aimed at the needs of seniors and people with physical disabilities, which takes into account social, economic, and environmental aspects. The interdisciplinary project team used a variety of traditional design methods such as the identification of requirements using QFD (Quality Function Deployment) and FMEA (Failure Mode Effects Analysis), the development and verification of the technical concepts of the designed objects and their use, the development of construction and technological documentation, assembly drawings of the product architecture and its parts, function cost analysis, virtual and real prototyping, and tools based on the concept of a life cycle such as environmental life cycle assessment (LCA) and life cycle costing (LCC). The analysis of the design solutions from the point of view of several criteria and several life cycle stages shows the complexity of the decision-making process and the difficulties in selecting a clearly favourable solution. Environmentally preferred materials may be difficult for users to accept due to their costs. On the other hand, materials that have a high environmental impact at the production stage may show great potential for final disposal.
The material indices method has its application in both the design of construction materials and products. The method has evolved since the 1960s and has been described in German, Russian, Polish, and English scientific literature. In the 1990s, the method was adapted to Design for the Environment with the inclusion of specific energy consumption indicators for various construction materials. The article cites six principles of Design for the Environment and presents specific energy consumption indicators according to various authors. This data was then used in two sample applications of the material indices method to determine the specific energy consumption of product manufacture: of a support structure of the standing frame and a compression spring design. In the conclusions, the significant limitations of the material indices method are emphasized, which are not extensively discussed in the literature on the subject, such as its high sensitivity to the accuracy of the adopted energy consumption indicators for materials in view of the actual production process; not taking into consideration all the negative aspects of the materials’ impact on the environment, or the difficulties associated with predicting the impact of material production technology on the material indices. On the other hand, their simple functional form makes them ideal for incorporation into modern CAD software and in product optimization at the initial stage of concept design.
A methodical approach to designing new furniture fasteners for lignocellulosic materials will uncover new sources of innovation. This paper presents an example of such a design procedure and its results. The outcomes are new concepts of mechanical fasteners for wood-based boards used in frameless furniture. At first, the requirements based on the furniture users, furniture manufacturers, and fastener manufacturers viewpoints were identified. These design criteria were analyzed, and as a result, seven ideas of fasteners with innovative features were created. The invented fasteners provided a starting point to generate prototypes. The prototypes were subjected to multi-dimensional methodical developed evaluations. The purpose of this paper is a detailed presentation of the pathway leading to solutions that are potentially beneficial in terms of product performance and of the identified design limitations. Two main conclusions were made. First, all mechanical furniture fasteners always are a combination of two functional subsystems, anchoring and drive. Secondly, there are a limited number of their design solutions. Despite the wide variety of market offerings, only four anchoring methods are used, and only two drive methods are used in all fasteners.
Load limit capacity, stiffness, and failure mechanisms were evaluated for the bending of two new types of furniture joints: one with an adhesivebonded flat cross fastener, and the other with a frictional eccentric fastener. The results were compared with a commonly known direct thread connection used as a reference. For each of the three investigated types of joints, their strength-displacement curves and failure mechanisms were compared. The obtained results confirmed that the two new fasteners are suitable for making furniture joints with more advantageous load capacity and stiffness, as compared with the thread connection.
Around 15% of the global population has a moderate or severe disability. For this reason, a design where the needs of elderly and disabled population are included, should become more common practise and should not be limited only to medical and rehabilitation products. In this study, the inclusive design practices related to the kitchens were applied. All the important stages in a design process, such as market research, planning, concept designing, detailed designing, research (ergonomic assessment), and production preparation were completed. In market research we market research examined the preferences of 216 respondents. Sixty percent of them were either elderly and/or disabled persons (direct users), 40% were caretakers, physiotherapists, and managers of care centres (indirect users). Implementation of obtained results is three kitchen lines with assistive technology solutions, which are the response to the requirements identified as appropriate in meeting the needs of the elderly and disabled kitchen users. The main conclusion of the article is the statement that the needs of seniors can and should be efficiently included in a design process of home interiors. It can be recognised as an important “social” designing criterion which can constitute a good basis for going beyond the traditional design and going toward the sustainable design.
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