Advanced fission and future fusion energy will require new high-performance structural alloys with outstanding properties that are sustained under long-term service in ultrasevere environments, including neutron damage producing up to 200 atomic displacements per atom and, for fusion, 2000 appm of He. Following a brief description of irradiation damage and damage resistance, we focus on an emerging class of nanostructured ferritic alloys (NFAs) that show promise for meeting these challenges. NFAs contain an ultrahigh density of Y-Ti-O-enriched dispersion-strengthening nanofeatures (NFs) that, along with fine grains and high dislocation densities, provide remarkably high tensile, creep, and fatigue strength. The NFs are stable under irradiation up to 800°C and trap He in fine-scale bubbles, suppressing void swelling and fast fracture embrittlement at lower temperatures and creep rupture embrittlement at high temperatures. The current state of the development and understanding of NFAs is described, along with some significant outstanding challenges.

Molecular dynamics simulations reveal sub-surface mechanisms likely involved in the initial formation of nanometre-sized ‘fuzz’ in tungsten exposed to low-energy helium plasmas. Helium clusters grow to over-pressurized bubbles as a result of repeated cycles of helium absorption and Frenkel pair formation. The self-interstitials either reach the surface as isolated adatoms or trap at the bubble periphery before organizing into prismatic 〈1 1 1〉 dislocation loops. Surface roughening occurs as single adatoms migrate to the surface, prismatic loops glide to the surface to form adatom islands, and ultimately as over-pressurized gas bubbles burst.

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We propose a comprehensive mechanism for the formation and growth of <100> interstitial loops in alpha-Fe. This mechanism reconciles long-standing experimental observations of these defects in irradiated ferritic materials with recent atomistic simulations of collision cascades and defect cluster properties in Fe, in which highly mobile 1 / 2<111> clusters are seen to be the dominant feature. Hence, this work provides one of the necessary links to unify simulation with experiments in alpha-Fe and ferritic alloys subject to high-energy particle irradiation.