The flow at the combustor turbine interface of power generation gas turbines with can combustors is characterized by high and nonuniform turbulence levels, lengthscales, and residual swirl. These complexities have a significant impact on the first vanes aerothermal performance and lead to challenges for an effective turbine design. To date, this design philosophy mostly assumed steady flow and thus largely disregards the intrinsic unsteadiness. This paper investigates the steady and unsteady effects of the combustor flow with swirl on the turbines first vanes. Experimental measurements are conducted on a high-speed linear cascade that comprises two can combustors and four nozzle guide vanes (NGVs). The experimental results are supported by a large eddy simulation (LES) performed with the inhouse computational fluid dynamics (CFD) flow solver TBLOCK. The study reveals the highly unsteady nature of the flow in the first vane and its effect on the heat transfer. A persistent flow structure of concentrated vorticity is observed. It wraps around the unshielded vane's leading edge (LE) at midspan and periodically oscillates in spanwise direction due to the interaction of the residual low-pressure swirl core and the vane's potential field. Moreover, the transient behavior of the horseshoe-vortex system due to large fluctuations in incidence is demonstrated.

Shroud leakage flow undergoes little change in the tangential velocity as it passes over the shroud. Mixing due to the difference in tangential velocity between the main stream flow and the leakage flow creates a significant proportion of the total loss associated with shroud leakage flow. The unturned leakage flow also causes negative incidence and intensifies the secondary flows in the downstream blade row. This paper describes the experimental results of a concept to turn the rotor shroud leakage flow in the direction of the main blade passage flow in order to reduce the aerodynamic mixing losses. A threestage air model turbine with low aspect ratio blading was used in this study. A series of different stationary turning vane geometries placed into the rotor shroud exit cavity downstream of each rotor blade row was tested. A significant improvement in flow angle and loss in the downstream stator blade rows was measured together with an increase in turbine brake efficiency of 0.4 %.

Three-dimensional steady multistage calculations, using the mixing plane approach, are compared with experimental measurement in a low-speed three-stage model turbine. The comparisons are made with two levels of shroud seal clearance, one representative of a real turbine and one with minimal seal clearance and almost no shroud leakage. Three different calculations are compared. The first computes the main blade path with no modeling of shroud leakage. The second includes a simple model of shroud leakage using sources and sinks on the end-walls, and the third is a multiblock calculation with all leakage paths and cavities computed. It is found that neglect of shroud leakage makes the computed velocity profiles and loss distributions significantly different to those measured. Simple modeling of shroud leakage gives some improvement but full calculation of the leakage flows and cavities is necessary to obtain good agreement between calculation and measurement.

This paper describes a new modular experimental facility that was purpose-built to investigate flow interactions between the combustor and first stage nozzle guide vanes (NGVs) of heavy duty power generation gas turbines with multiple can combustors. The first stage turbine NGV is subjected to the highest thermal loads of all turbine components and therefore consumes a proportionally large amount of cooling air that contributes detrimentally to the stage and cycle efficiency. It has become necessary to devise novel cooling concepts that can substantially reduce the coolant air requirement but still allow the turbine to maintain its aerothermal performance. The present work aims to aid this objective by the design and commissioning of a high-speed linear cascade, which consists of two can combustor transition ducts and four first stage NGVs. This is a modular nonreactive air test platform with engine realistic geometries (gas path and near gas path), cooling system, and boundary conditions (inlet swirl, turbulence level, and boundary layer). The paper presents the various design aspects of the high pressure (HP) blow down type facility, and the initial results from a wide range of aerodynamic and heat transfer measurements under highly engine realistic conditions.