This paper highlights the development of tunnel magnetoresistive (TMR) sensors for magnetic tape recording applications. This has led to the introduction of a tape drives supporting a 15 TB native tape cartridge, currently the highest capacity available. Underscoring this development is the fact that the TMR sensors must run in continual contact with the tape media. This is contrasted with modern hard disk drive (hdd) sensors, which fly above the disk platters. Various challenges encountered in developing and deploying TMR are presented. In addition, advances to the write transducer are also discussed. Lastly, the authors show that future density scaling for tape recording, unlike that for hdd, is not facing limits imposed by photolithography or superparamagnetic physics, suggesting that cartridge capacity improvements of 4 to 6x will be achieved in the next 4 to 8 years.
Linear tape recording heads, introduced in 1984, originally were cylindrical ferrite structures having shunt-biased magnetoresistive sensors. In 2000, heads transitioned to flat-lapped, ceramic wafers and anisotropic magnetoresistive (AMR) sensors fabricated in hard disk drive (HDD) facilities. In 2008, heads transitioned to giant magnetoresistive (GMR) sensors. Engineering tape heads has meant dealing with problems related to the head-media interface. Examples include sub-nanosecond pulses in sensors having metal shields (ca. 1994), signal losses and telegraph noise caused by parasitic electrical connections and spacing due to deposits that form at low relative humidity. Wear management, especially with 'green' media, and stick-slip effects are on-going challenges. A strategy was created for protecting GMR tape heads, leading to the discovery of polycrystalline Al2O3 films.
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