Multi-stage manufacturing, typical in important industrial sectors, is inherently a complex process. The application of the zero defect manufacturing (ZDM) philosophy, together with recent technological advances in cyber-physical systems (CPS), presents significant challenges and opportunities for the implementation of new methodologies towards the continuous system improvement. This paper introduces the main principles of a multi-agent CPS aiming the application of ZDM in multi-stage production systems, which is being developed under the EU H2020 GO0D MAN project. In particular, this paper describes the MAS architecture that allows the distributed data collection and the balancing of the data analysis for monitoring and adaptation among cloud and edge layers, to enable the earlier detection of process and product variability, and the generation of new optimized knowledge by correlating the aggregated data.
The digital transformation that the world is facing has a strong impact in the professional occupations and job profiles in the factories of the future context, requiring the need of upskilling and re-qualification of the workforce. Taking this into account, an Industrial Collaborative Educational Design (ICoED) is presented comprising three stages and eight steps, and considering a democratic and collaborative participation of the different stakeholders, namely the managers, educators and learners, each one providing its own perspective on the design of the training programme. In this co-design process, the analysis of the skills' gap is a crucial task to prepare the initial stage of the process, particularly identifying the needs in terms of soft and hard skills. The proposed ICoED process was applied to solve an upskilling problem of an industrial metal stamping company, with the participants performing three workshops to execute the eight steps, reaching a training programme with five modules, each one settled with proper activities, resources and infrastructures.
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