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A new application of Fe-Mn-Si based shape memory alloys (SMAs) was developed under the form of truncated cone-shaped module, for self-adaptive axial preload control in angular contact bearings. The modules were processed by high-speed high-pressure torsion (HS-HPT), from circular crowns cut from axially drilled ingots of Fe-28Mn-6Si-9Cr (mass%) SMA. The specimens were mechanically tested in the hot rolled state, prior to HS-HPT processing, demonstrating free-recovery shape memory effect (SME) and high values for ultimate tensile stress and strain as well as low cycle fatigue life. The HS-HPT modules were subjected to static loading–unloading compression, without/with lubrication at specimen-tool interface, both individually and in different coupling modes. Dry compression cycles revealed reproducible stress plateaus both during loading and unloading stages, being associated with hardness gradient, along cone generator, caused by HS-HPT processing. Constrained recovery tests, performed using compressed modules, emphasized the continuous generation of stress during heating, by one way SME, at a rate of ∼9.3 kPa/%. Dynamic compression tests demonstrated the capability of modules to develop closed stress–strain loops after 50 000 cycles, without visible signs of fatigue. HS-HPT caused the fragmentation of crystalline grains, while compression cycles enabled the formation of ε hexagonal close-packed stress-induced martensite (ε), which is characterized by a high density of stacking faults. Using an experimental setup, specifically designed and manufactured for this purpose, both feasibility and functionality tests were performed using HS-HPT modules. The feasibility tests proved the existence of a general tendency of both axial force and friction torque to increase in time, favoured by the increase of initial preloading force and the augmentation of rotation speed. Functionality tests, performed on two pairs of HS-HPT modules fastened in base-to-base coupling mode, demonstrated the capacity of modules to accommodate high preloads while maintaining both axial force and friction torque at constant values in time. These preliminary results suggest that, for the time being, the modules can operate only as single use applications, more effective during the running-in period. This bevahior recommends HS-HPT modules as a new application of Fe-Mn-Si SMAs, with the potential to be used for the development of new temperature-responsive compression displacement systems.

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In this work, severe plastic deformation (SPD) of the newly designed Ti-Nb-Zr-Ta-Fe-O GUM metal was successfully conducted at room temperature using high speed high pressure torsion (HSHPT) followed by cold rolling (CR) to exploit the suitability of the processed alloy for bone staples. The Ti-31.5Nb-3.1Zr-3.1Ta-0.9Fe-0.16O GUM alloy was fabricated in a levitation melting furnace using a cold crucible and argon protective atmosphere. The as-cast specimens were subjected to SPD, specifically HSHPT, and then processed by the CR method to take the advantages of both grain refinement and larger dimensions. This approach creates the opportunity to obtain temporary orthopedic implants nanostructured by SPD. The changes induced by HSHPT technology from the coarse dendrite directly into the ultrafine grained structure were examined by optical microscopy, scanning electron microscopy and X-ray diffraction. The structural investigations showed that by increasing the deformation, a high density of grain boundaries is accumulated, leading gradually to fine grain size. In addition, the in vitro biocompatibility studies were conducted in parallel on the GUM alloy specimens in the as-cast state, and after HSHPT- and HSHPT+CR- processing. For comparative purposes, in vitro behavior of the bone-derived MC3T3-E1 cells on the commercially pure titanium has also been investigated regarding the viability and proliferation, morphology and osteogenic differentiation. The results obtained support the appropriateness of the HSHPT technology for developing compression staples able to ensure a better fixation of bone fragments.

Severe plastic deformation (SPD) is widely considered to be the most efficient process in obtaining ultrafine-grained bulk materials. The aim of this study is to examine the effects of the SPD process on Ni-Fe-Ga ferromagnetic shape memory alloys (FSMA). High-speed high-pressure torsion (HSHPT) was applied in the as-cast state. The exerted key parameters of deformation are described. Microstructural changes, including morphology that were the result of processing, were investigated by optical and scanning electron microscopy. Energy-dispersive X-ray spectroscopy was used to study the two-phase microstructure of the alloys. The influence of deformation on microstructural features, such as martensitic plates, intragranular γ phase precipitates, and grain boundaries’ dependence of the extent of deformation is disclosed by transmission electron microscopy. Moreover, the work brings to light the influence of deformation on the characteristics of martensitic transformation (MT). Vickers hardness measurements were carried out on disks obtained by SPD so as to correlate the hardness with the microstructure. The method represents a feasible alternative to obtain ultrafine-grained bulk Ni-Fe-Ga alloys.