An LY12 aluminum alloy was coated with a self-assembled dodecyl phosphate film by employing a novel surface-modification protocol based on the chemisorption of sodium monododecyl phosphate from aqueous solution. The effect of solution pH on the self-assembled film properties was documented, and the corrosion resistances of the self-assembled film in a Cl−-containing solution and in a marine atmosphere were evaluated by electrochemical impedance spectroscopy and corrosion morphology analysis. Unlike self-assembled film formed in acidic and alkaline conditions, dodecyl phosphate films formed in neutral solution exhibited a multilayer structure with greater thickness and superior corrosion resistance due to the strong chemisorption and electrostatic attraction that are fostered in neutral solutions.
The purpose of this work was to enhance the corrosion resistance of the passive film on 304 stainless steel (SS) by chemical modification in alkaline phosphate-molybdate solutions. The 304 SS was passivated in both phosphate and phosphate-molybdate mixed solutions to investigate the effect of molybdate on its corrosion resistance. The experimental results indicated that the passive film showed better corrosion resistance in Cl −-containing solutions after modification in phosphate-molybdate solutions than in phosphate-only solutions. Energy-dispersive spectroscopy analyses revealed that the passive film formed in phosphate-molybdate solutions contained Mo and P after modification, which is the reason for the enhanced corrosion resistance.
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