This work focuses on an ultrasonic guided wave structural health monitoring (SHM) system
development for aircraft wing inspection. In part I of the study, a detailed description of a
real aluminum wing specimen and some preliminary wave propagation tests on the wing
panel are presented. Unfortunately, strong attenuation and scattering impede guided
waves for large-area inspection. Nevertheless, small, low-cost and light-weight
piezoelectric (PZT) discs were bonded to various parts of the aircraft wing, in a form
of relatively sparse arrays, for simulated cracks and corrosion monitoring. The
PZT discs take turns generating and receiving ultrasonic guided waves. Pair-wise
through-transmission waveforms collected at normal conditions served as baselines,
and subsequent signals collected at defected conditions such as rivet cracks or
corrosion detected the presence of a defect and its location with a novel correlation
analysis based technique called RAPID (reconstruction algorithm for probabilistic
inspection of defects). The effectiveness of the algorithm was tested with several
case studies in a laboratory environment. It showed good performance for defect
detection, size estimation and localization in complex aircraft wing structures.
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